This article reports an investigation into ferrite and nanocrystalline materials for the medium-frequency transformer of a dual active bridge DC-DC converter, which plays a key role in the converter’s efficiency and power density. E65 MnZn ferrite cores and toroidal and cut nanocrystalline cores are selected for the construction of 20-kHz transformers. Transformer performance is evaluated with a 1.1-kW (42–54 V)/400 V dual active bridge DC-DC converter with single-phase shift and extended phase shift modulations. The experimental results indicate that the toroidal nanocrystalline transformer had the best performance with an efficiency range of 98.5–99.2% and power density of 12 W/cm3, whereas the cut-core nanocrystalline transformer had an efficiency range of 98.4–99.1% with a power density of 9 W/cm3, and the ferrite transformer had an efficiency range of 97.6–98.8% with a power density of 6 W/cm3. A small mismatch in the circuit parameters is found to cause saturation in the nanocrystalline toroidal core, due to its high permeability. The analytical and experimental results suggest that cut nanocrystalline cores are suitable for the dual active bridge DC-DC converter transformers with switching frequencies up to 100 kHz.
This paper presents a comprehensive analysis of the harmonic sources of the single-phase gridconnected voltage source converter (VSC), which leads to an alternative approach for DC bus voltage control of the VSC under grid voltage distortion with a significant switching dead time. A selective current harmonic controller with the zero-reference structure plays a vital role in rejecting the harmonic components in the grid reference current created by the bus voltage control loop and the harmonic components in the grid voltage and in the VSC caused by the switching dead time. Therefore, the bus voltage control can adopt a conventional proportional-integral regulator tuned at a fast bandwidth. The proposed control scheme implemented in the multiple unbalanced synchronous reference frames was validated with a bidirectional 2-kVA VSC under grid voltage distortion and a significant dead time. Furthermore, the proposed control scheme exhibited the transient response and grid current quality superior to the conventional bus voltage control methods with a notch filter and a low-pass filter. The proposed control scheme has inherent frequency adaption.INDEX TERMS Current distortion, dead time, double-frequency ripple, renewable energy.
In automotive part manufacturing, part's qualities are main important that manufacturers have to concern during production process. The purpose of this research was to develope the automated quality inspection by applying the gray image processing system to investigate the quality of plastic injection parts in vehicle part industry in dimension measurement section which were complicated and had various geometries and to replace an operator's inspection. The results showed that automated inspection could reduce time and enhance precision of inspection process. Therefore this automated part inspection by image processing system was able to increase work's efficiency and reliability to enhance customer's satisfaction.
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