The objective of this work was to find a rapid, high-yield process to obtain an aqueous stable colloid suspension of cellulose nanocrystals/whiskers. Large quantities are required since these whiskers are designed to be extruded into polymers in the production of nano-biocomposites. Microcrystalline cellulose (MCC), derived from Norway spruce (Picea abies), was used as the starting material. The processing parameters have been optimized by using response surface methodology. The factors that varied during the process were the concentration of MCC and sulfuric acid, the hydrolysis time and temperature, and the ultrasonic treatment time. Responses measured were the median size of the cellulose particles/whiskers and yield. The surface charge as calculated from conductometric titration, microscopic examinations (optical and transmission electron microscopy), and observation of birefringence were also investigated in order to determine the outcome (efficiency) of the process. With a sulfuric acid concentration of 63.5% (w/w), it was possible to obtain cellulose nanocrystals/whiskers with a length between 200 and 400 nm and a width less than 10 nm in approximately 2 h with a yield of 30% (of initial weight).
Biodegradable composites were prepared using microcrystalline cellulose (MCC) as the reinforcement and polylactic acid (PLA) as a matrix. PLA is polyester of lactic acid and MCC is cellulose derived from high quality wood pulp by acid hydrolysis to remove the amorphous regions. The composites were prepared with different MCC contents, up to 25 wt %, and wood flour (WF) and wood pulp (WP) were used as reference materials. Generally, the MCC/PLA composites showed lower mechanical properties compared to the reference materials. The dynamic mechanical thermal analysis (DMTA) showed that the storage modulus was increased with the addition of MCC. The X-ray diffraction (XRD) studies on the materials showed that the composites were less crystalline than the pure components. However, the scanning electron microscopy (SEM) study of materials showed that the MCC was remaining as aggregates of crystalline cellulose fibrils, which explains the poor mechanical properties. Furthermore, the fracture surfaces of MCC composites were indicative of poor adhesion between MCC and the PLA matrix. Biodegradation studies in compost soil at 58°C showed that WF composites have better biodegradability compared to WP and MCC composites. The composite performances are expected to improve by separation of the cellulose aggregates to microfibrils and with improved adhesion.
International audienceThe aim of this study was to develop cellulose nanofiber (CNF) reinforced polylactic acid (PLA) by twin screw extrusion. Nanocomposites were prepared by premixing a master batch with high concentration of CNFs in PLA and diluting to final concentrations (1, 3, 5 wt%) during the extrusion. Morphology, mechanical and dynamic mechanical properties (DMA) were studied theoretically and experimentally to see how different CNF concentrations affected the composites' properties. The tensile modulus and strength increased from 2.9 GPa to 3.6 GPa and from 58 MPa to 71 MPa, respectively, for nanocomposites with 5 wt% CNF. The DMA results were also positive; the storage modulus increased for all nanocomposites compared to PLA; being more significant in the high temperature region (70°C). The addition of nanofibers shifted the tan delta peak towards higher temperatures. The tan delta peak of the PLA shifted from 70°C to 76°C for composites with 5 wt% CNF
Nanocomposites were prepared from waxy maize starch plasticized with sorbitol as the matrix and a stable aqueous suspension of tunicin whiskers-an animal cellulose-as the reinforcing phase. The composites were conditioned at different relative humidity levels. The conditioned films were characterized using scanning electron microscopy, differential scanning calorimetry, water uptake experiments, and wide-angle X-ray scattering studies. Contrarily to our previous report concerning tunicin whisker filled glycerol plasticized starch nanocomposites (Macromolecules 2000, 33, 8344), the present system exhibited a single glass-rubber transition, and no evidence of transcrystallization of amylopectin on cellulose whisker surfaces and resultant antiplasticizing effects were observed. It was found that the glass-rubber transition temperature of the plasticized amylopectin matrix first increases up a whiskers content around 10-15 wt % and then decreases. A significant increase in crystallinity was observed in the composites by increasing either moisture content or whiskers content.
ABSTRACT:The aim of this work has been to study the crystallization behavior of composites based on polylactic acid (PLA) and three different types of cellulose reinforcements, viz., microcrystalline cellulose (MCC), cellulose fibers (CFs), and wood flour (WF). The primary interest was to determine how the size, chemical composition, and the surface topography of cellulosic materials affect the crystallization of PLA. The studied composite materials were compounded using a twin-screw extruder and injection-molded to test samples. The content of cellulose reinforcements were 25% by weight. The MCC and WF were shown to have a better nucleating ability than CFs based on differential scanning calorimetry and optical microscopy studies. It is difficult to visualize that transcrystallization will occur during melting process and this process is influenced by the morphological and chemical characteristics of the reinforcement. Bulk crystallization seems to be mainly dependent on the processing temperature. The cold crystallization process was shown to improve the thermal stability and storage modulus of the composites.
Nanocellulose is a renewable material that combines a high surface area with high strength, chemical inertness, and versatile surface chemistry. In this review, we will briefly describe how nanocellulose is produced, and present—in particular, how nanocellulose and its surface modified versions affects the adsorption behavior of important water pollutants, e.g., heavy metal species, dyes, microbes, and organic molecules. The processing of nanocellulose-based membranes and filters for water purification will be described in detail, and the uptake capacity, selectivity, and removal efficiency will also be discussed. The processing and performance of nanocellulose-based membranes, which combine a high removal efficiency with anti-fouling properties, will be highlighted.
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