Acrylonitrile-butadiene-styrene (ABS) copolymer was filled with perlite mineral (PER) at four different loading level of 2.5%, 5%, 10% and 15%. ABS/PER composites were produced using labscale micro-compounder followed by injection molding process. Mechanical, thermo-mechanical, melt-flow and morphological properties of composites were reported by tensile and impact tests, dynamic mechanical analysis (DMA), melt flow index (MFI) test and scanning electron microscopy (SEM), respectively. Mechanical characterizations revealed that tensile strength, elongation and Youngs' modulus of ABS were improved by PER inclusions. However, impact strength of ABS reduced with increase of PER concentration. Glass transition temperature of ABS displayed increasing trend for %5 concentration of PER. MFI test implied that PER addition caused slight decreasing for MFI value of unfilled ABS. Homogeneous dispersion of PER particles into ABS matrix for their lower loading level was obtained from SEM micrographs of composites. According to findings, 5% PER containing sample exhibited the best performance and it was remarked as the most suitable candidate among fabricated ABS based composites.
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