Powders have been mixed as (Al with 99% purity ≤53µm particle size, Cu with 99.5% purity ≤53µm particle size, Mg with 99.5% purity ≤53µm particle size, Y2O3 with 99.9% purity ≤53µm particle size, Gr with 99.9% purity ≤53µm particle size). one set of composite samples was prepared by addition (3wt%Gr) to metal powders shown above. For the each sample of composite varying (Y2O3) weight percentage as: (Al 2024-3wt%Gr-XY2O3) was added x=(0,2,4,6,8)(wt%) the other set of composite was in opposite. Well mixed samples was pressed uniaxial with (700Mpa) and (30sec). the compacted samples were sintered at (6000C) for (2hr). Results have shown an increase in bulk density by (5.3%) for (Al 2024-3wt% Gr-XY2O3) with the increase of reinforcement until (8wt%) of (Y2O3), while bulk density have been reduced for (Al 2024-3wt%Y2O3-XGr) with (5%) with the increase of (Gr) weight content in the composite. An increase in real porosity was noticed with the increase of (Y2O3) with (8wt%) (11.9%) for (Al 2024-3wt%Gr-XY2O3) but this was less in comparison with (Al 2024-3wt%Y2O3-XGr) were porosity increase with the increase of (Grwt%) up to reduced (18.5%) at (8wt%Gr).Mean value was of micro hardness decreased gradually with the increase of (Grwt%) to reach (19.4%) reduction at (8wt%Gr) in opposite the micro hardness mean value increased by (20%) as (Y2O3wt%) increased to (8wt%).Compression strength have was increased by (51%) as (Y2O3) content increased from (2-8)(wt%) for (Al 2024-3wt%Gr-XY2O3) composite, while it was decreased by (48%) with the addition of (8wt%) graphite to (Al 2024-3wt%Y2O3-XGr).The content of (Gr) had higher effect on wear rate than (Y2O3) where the wear rate decreased by (59.7%) and (41%) for composite samples respectively, within the limits of addition in the current study.
This work deals with determination of optimum conditions of direct diffusion bonding welding of austenitic stainlesssteel type AISI 304L with Oxygen Free High Conductivity (OFHC) pure copper grade (C10200) in vacuum atmosphere of (1.5 *10-5 mbr.). Mini tab (response surface) was applied for optimizing the influence of diffusion bonding parameters (temperature, time and applied load) on the bonding joints characteristics and the empirical relationship was evaluated which represents the effect of each parameter of the process. The yield strength of diffusion bonded joint was equal to 153 MPa and the efficiency of joint was equal to 66.5% as compared with hard drawn copper. The diffusion zone reveals high microhardness than copper side due to solid solution phase formation of (CuNi). The failure of bonded joints always occurred on the copper side and fracture surface morphologies are characterized by ductile failure mode with dimple structure. Optimum bonding conditions were observed at temperature of 650 ◦C, duration time of 45 min. and the applied stress of 30 MPa. The maximum depth of diffuse copper in stainless steel side was equal 11.80 µm.
This paper is focused on studying the effect of cutting parameters (spindle speed, feed and depth of cut) on the response (temperature and tool life) during turning process. The inserts used in this study are carbide inserts coated with TiAlN (Titanum, Aluminium and Nitride) for machining a shaft of stainless steel 316L. Finite difference method was used to find the temperature distribution. The experimental results were done using infrared camera while the simulation process was performed using Matlab software package. The results showed that the maximum difference between the experimental and simulation results was equal to 19.3 , so, a good agreement between the experimental and simulation results was achieved. Tool life was decreased when spindle speed and feed were increased.
The present work is focused on diffusion bonding between pure titanium and austenitic stainless steel( AISI 316) using interlayer of pure copper foil in vacuum atmosphere of ( 1.5 x10-5 mbr.) at different temperatures (850,900,950 and 990) Co for diffusion times of (20,30,40,50 and 60 min.) under different pressures (1.5,2,3 and 4) Mpa. Many tests and inspections: tensile shear and microhardness tests, also SEM EDS and X-ray diffraction techniques were utilized to characterize the bonded joints. Tensile shear test results showed that the maximum shear strength of diffusion bonded joints was (96.34) MPa at 950°C, pressure 3Mpa and 50 min. with an efficiency of joint (75%) and maximum diffusion depth of (88 µm) The maximum micro hardness of (338.6 Hv )was obtained in the copper interlayer metal compared with the base metals(stainless steel and titanium) due to formations of brittle intermetallic compounds. The EDS and XRD analysis results confirmed the formation of different intermetallic compounds [FeTi, ( Cu + Ti37Cu63Fex ), TiCu, Ti2Cu, Ti3Cu4,]. The surface fracture topography showed that fracture is located at the bright brittle intermetallic compound phase(Ti3Cu4) which was 85% of the fractured area and 15% was at the (Ti2Cu)dark region.
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