water production rate and the heat input to the process along the membrane length. This was used to understand the gain in both process production and thermal efficiency for different membrane surface areas and the resultant increases in process capital and water unit cost.
The flux performance of different hydrophobic microporous flat sheet commercial membranes made of poly tetrafluoroethylene (PTFE) and poly propylene (PP) was tested for Red Sea water desalination using the direct contact membrane distillation (DCMD) process, under bench scale (high ΔT) and large scale module (low ΔT) operating conditions. Membranes were characterized for their surface morphology, water contact angle, thickness, porosity, pore size and pore size distribution. The DCMD process performance was optimized using a locally designed and fabricated module aiming to maximize the flux at different levels of operating parameters, mainly feed water and coolant inlet temperatures at different temperature difference across the membrane (ΔT). Water vapor flux of 88.8 kg/m 2 h was obtained using a PTFE membrane at high ΔT (60 °C). In addition, the flux performance was compared to the first generation of a new locally synthesized and fabricated membrane made of a different class of polymer under the same conditions. A total salt rejection of 99.99% and boron rejection of 99.41% were achieved under the extreme operating conditions. On the other hand, a detailed water characterization revealed that low molecular weight non-ionic molecules (ppb level) were transported with the water vapor molecules through the membrane structure. The membrane which provided the highest flux was then tested under large scale module operating conditions. The average flux of the latter study (low ΔT) was found to be eight times lower than that of the bench scale (high ΔT) operating conditions.
A new module design for membrane distillation, namely material gap membrane distillation (MGMD), for seawater desalination has been proposed and successfully tested. It has been observed that employing appropriate materials between the membrane and the condensation plate in an air gap membrane distillation (AGMD) module enhanced the water vapor fluxsignificantly. An increase in the water vapor flux of about 200% to 800 % was observed by filling the gap with sand and DI water at various feed water temperatures. However, insulating materials such as polypropylene and polyurethane have no effect on the water vapor flux. The influence of material thickness and characteristics has also been investigated in this study. An increase in the water gap width from 9 mm to 13 mm increases the water vapor flux. An investigation on an AGMD and MGMD performance comparison, carried out using two different commercial membranes provided by different manufacturers, is also reported in this paper.
This paper discusses the effect of temperature polarization in Vacuum Membrane Distillation (VMD). The main motivation for using VMD in this work is that this module configuration is Coefficient (TPC)) are also analyzed and compared. The effect of integrating a heat recovery system in a large scale module on the TPC coefficient has also been studied and presented in this paper.
The current study aims to highlight the effect of flow pattern on the variations of permeate fluxes over the membrane surface during desalination in a direct contact membrane distillation (DCMD) flat module. To do so, a three dimensional (3D) Computational Fluid Dynamics (CFD) model with embedded pore scale calculations is implemented to predict flow, heat and mass transfer in the DCMD module. Model validation is carried out in terms of average permeate fluxes with experimental data of seawater desalination using two commercially available PTFE membranes. Average permeate fluxes agree within 6% and less with experimental values without fitting parameters. Simulation results show that the distribution of permeate fluxes and seawater salinity over the membrane surface are strongly dependent on momentum and heat transport and that temperature and concentration polarization follow closely the flow distribution. The analysis reveals a drastic effect of recirculation loops and dead zones on module performance and recommendations to improve MD flat module design are drawn consequently.
The importance of removing non-condensable gases from air gap membrane distillation (AGMD) modules in improving the water vapor flux is presented in this paper. Additionally, a previously developed AGMD mathematical model is used to predict to the degree of flux enhancement under sub-atmospheric pressure conditions. Since the mathematical model prediction is expected to be very sensitive to membrane distillation (MD) membrane resistance when the mass diffusion resistance is eliminated, the permeability of the membrane was carefully measured with two different methods (gas permeance test and vacuum MD permeability test).The mathematical model prediction was found to highly agree with the experimental data, which showed that the removal of non-condensable gases increased the flux by more than three-fold when the gap pressure was maintained at the saturation pressure of the feed temperature. The importance of staging the sub-atmospheric AGMD process and how this could give better control over the gap pressure as the feed temperature decreases are also highlighted in this paper.The effect of staging on the sub-atmospheric AGMD flux and its relation to membrane capital cost are briefly discussed.
The average vapor fluxes, J, across three sets of AAO membranes with average nanochannel diameters (and porosities) centered at 80 nm (32%), 100 nm (37%), and 160 nm (57%) varied by < 25%, while we had expected them to scale with the porosities. Our multiscale simulations unveiled how the high thermal conductivity of the AAO membranes reduced the effective temperature drive for the mass transfer. Our results highlight the limitations of AAO membranes for DCMD and might advance the rational development of desalination membranes.
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