The microbial production of 1-butanol occurs in aqueous fermentation broth, with up to ∼20 g/L of product. Efficient recovery of butanol from this dilute aqueous phase determines, to a large extent, the efficiency of the production process. Starting from the thermodynamic (phase) properties of butanol and water systems, this paper presents a structured approach to determine the key characteristics of various butanol recovery methods. Analysis of reported separations, combined with fundamental phase properties, has resulted in both the characterization of the selectivity of recovery and estimations of the energy requirement during product recovery for a variety of recovery methods. Energy-efficient systems for the recovery of butanol from aqueous solution are pervaporation-and adsorption-based techniques. The applied method predicts the recovery energy requirement for both techniques to be <4 MJ/kg of butanol, which, on an energy basis, is similar to ∼10% of the internal combustion energy of butanol.
The potential of fumaric acid as a raw material in the polymer industry and the increment of cost of petroleum-based fumaric acid raises interest in fermentation processes for production of this compound from renewable resources. Although the chemical process yields 112% w/w fumaric acid from maleic anhydride and the fermentation process yields only 85% w/w from glucose, the latter raw material is three times cheaper. Besides, the fermentation fixes CO 2 . Production of fumaric acid by Rhizopus species and the involved metabolic pathways are reviewed. Submerged fermentation systems coupled with product recovery techniques seem to have achieved economically attractive yields and productivities. Future prospects for improvement of fumaric acid production include metabolic engineering approaches to achieve low pH fermentations.
This paper summarizes the main findings of a round-table discussion held to examine the key bottlenecks in the further application and industrial implementation of in-situ product removal (ISPR) techniques. It is well established that ISPR can yield great benefits for processes limited by inhibitory or toxic products, as well as unstable products or reactions that are thermodynamically unfavorable. However, several issues for industrial implementation were revealed in the discussion. Most notably implementation will be dependent on (1) research into the appropriate process structure, (2) methods to achieve process robustness, (3) systematic selection methods for separation operations and (4) the nature of the product market. Here, these four issues will be discussed as a basis for future work in this area.
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