Wire electrical discharge machining has appeared mainly in response to the need for detachment with sufficiently high accuracy of parts of plate-type workpieces. The improvements introduced later allowed the extension of this machining technology to obtain more complex ruled surfaces with increasingly high requirements regarding the quality of the machined surfaces and the productivity of the wire electrical discharge machining process. Therefore, it was normal for researchers to be interested in developing more and more in-depth investigations into the various aspects of wire electrical discharge machining. These studies focused first on improving the machining equipment, wire electrodes, and the devices used to position the clamping of a wire electrode and workpiece. A second objective pursued was determining the most suitable conditions for developing the machining process for certain proper situations. As output parameters, the machining productivity, the accuracy, and roughness of the machined surfaces, the wear of the wire electrode, and the changes generated in the surface layer obtained by machining were taken into account. There is a large number of scientific papers that have addressed issues related to wire electrical discharge machining. The authors aimed to reveal the aspects that characterize the process, phenomena, performances, and evolution trends specific to the wire electrical discharge machining processes, as they result from scientific works published mainly in the last two decades.
The 3D printing process allows obtaining parts with different interior structures and made of different materials. Such parts can be used to avoid overheating of various objects under the action of thermal radiation. The existence of different internal structures of the parts, as well as the 3D printing conditions and the distinct physical properties of the materials used, determine a different behavior of the parts in terms of their thermal insulation capacity. To obtain an image of the thermal conductivity of thin parallelepiped-shaped parts achieved by 3D printing, experimental research is conceived and materialized. The experiments involve the use of an infrared heat source, respectively, measurement of temperature on the surface opposite to that exposed to thermal radiation. The obtained results are mathematically processed to obtain empirical mathematical models that would highlight 3D printed parts' ability to be used as thermal insulating materials.
The form of the outer and inner surfaces of hollow spherical parts determines the developments of some particular categories of efforts during the compression tests. The overall purpose of the research presented in this paper was to study the behaviour of the hollow spherical parts under axial compression. The PLA hollow spherical parts were obtained by 3D printing and using distinct values for certain process input factors. The finite element method was used to theoretically investigate the behaviour of the parts and it highlighted the total plastic deformation of the test pieces. To experimentally verify the theoretical considerations, an L9 Taguchi orthogonal design was performed. The empirical mathematical model thus determined highlighted the stronger influence exerted by the printing plate temperature, printing speed, and part wall thickness.
The thermal properties of parts obtained by 3D printing from polymeric materials may be interesting in certain practical situations. One of these thermal properties is the ability of a material to expand as the temperature rises or shrink when the temperature drops. A test experiment device was designed based on the thermal expansion or negative thermal expansion of spiral test samples, made by 3D printing of polymeric materials to investigate the behavior of some polymeric materials in terms of thermal expansion or contraction. A spiral test sample was placed on an aluminum alloy plate in a spiral groove. A finite element modeling highlighted the possibility that areas of the plate and the spiral test sample have different temperatures, which means thermal expansions or contractions have different values in the spiral areas. A global experimental evaluation of four spiral test samples was made by 3D printing four distinct polymeric materials: styrene-butadiene acrylonitrile, polyethylene terephthalate, thermoplastic polyurethane, and polylactic acid, has been proposed. The mathematical processing of the experimental results using specialized software led to establishing empirical mathematical models valid for heating the test samples from −9 °C to 13 °C and cooling the test samples in temperature ranges between 70 °C and 30 °C, respectively. It was found that the negative thermal expansion has the highest values in the case of polyethylene terephthalate and the lowest in the case of thermoplastic polyurethane.
The ball vibroburnishing is a processing method based on the plastic deformation of the workpiece surface layer, as a result of a vibration movement achieved by the ball pressed with a known force on the workpiece surface. The surface obtained by ball vibroburnishing includes grooves with different directions and partially overlapped. To know better the influence exerted by the ball vibroburnishing conditions on the main dimensional characteristics of the grooves, an experimental research was designed and materialized. As the process input factors, the diameter of the ball, the force, and the workpiece rotation speed were used. The depth and width of the groves generated by the moving balls on the workpiece surface layer were measured. By mathematical processing of the experimental results, empirical mathematical models were determined. These models highlight the intensity of the influence exerted by the ball vibroburnishing process input factors on the main dimensions of the grooves.
Different processing methods can change the physical–mechanical properties and the microgeometry of the surfaces made by such processes. In turn, such microchanges may affect the tribological characteristics of the surface layer. The purpose of this research was to study the tribological behavior of a test piece surfaces analyzing the changes on the values of the coefficient of friction and loss of mass that appear in time. The surfaces subjected to experimental research were previously obtained by turning, grinding, ball burnishing, and vibroburnishing. The experimental research was performed using a device adaptable to a universal lathe. Mathematical processing of the experimental results led to the establishment of power-type function empirical models that highlight the intensity of the influence exerted by the pressure and duration of the test on the values of the output parameters. It was found that the best results were obtained in the case of applying ball vibroburnishing as the final process.
Increasing the lifetime of machine elements whose operation involves the development of friction processes and diminishing energy losses by friction can be achieved by using solid lubricants. In this regard, a method applied to improve the friction behavior of machine elements is electrostatic coating of the surfaces of interest with polyester layers that include particles of solid lubricants, such as molybdenum disulfide or graphite. Experimental research was conducted to highlight the influence of normal force, the concentration of solid lubricant particles in polyester, and specific sliding between surfaces involved in the friction process on the deposited layer’s lifetime and on the friction coefficient. Grey analysis was employed to identify sets of input factors that would lead to the most convenient values of the lifetime and energy friction losses when using polyester layers that incorporate molybdenum or graphite particles. Specialized software was elaborated in a MATLAB environment to use the grey relational analysis in identifying the optimal values of the process input factors for distinct weights of the output parameters.
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