Natural fibers are increasingly being used as composite reinforcement for both thermoplastic and thermoset resin, mainly for automotive application. Due to their hydrophilic nature, natural fibers have certain limitations during composite manufacture especially owing to their poor resin wettability, weak fiber–polymer interface, high moisture absorption, and being affected by high temperature in case of thermoplastic resin. This work investigates the impact of sisal fiber modification techniques on moisture absorption, thermal, and mechanical properties of the fiber. Four sisal fiber samples were prepared; untreated, alkaline treated, acetylated, and a combined alkaline-treated/acetylation samples. The samples were evaluated for their hygroscopic nature, thermal stability, and tensile properties. It is found that acetylation resulted in a reduction of moisture absorption of sisal fiber as the acetylated and alkaline-treated/acetylated samples recorded a decrease of 42% and 28%, respectively. Alkaline treatment increased the absorbency owing to the removal of hemicellulose and lignin. The thermogravimetric result revealed that alkaline treatment improved the thermal stability as the alkali-treated and alkali-treated/acetylated samples showed improvement in thermal properties. The acetylated sample resulted in a significant reduction in tensile strength. But, the results from tensile tests of the alkaline-treated samples showed an insignificant decrease in tensile strength and improvement in the modulus for all treated samples. Fourier-transform infrared and scanning electron microscopic analysis were included in the study to supplement the results with structural and microstructural changes. The effect of those treatments on the sisal–PET composite properties was studied and will be submitted in part 2 of the study.
The use of thermoplastics (TPs) for natural fiber composites is restricted to commodity ones like polypropylene and polyethylene However, using engineered TPs such as polyethylene terephthalate (PET) will benefit from its technical and economic advantages. The research aims to characterize injection molded PET composites reinforced with sisal fibers treated differently. Polyethylene terephthalate composites containing 40 wt.% of untreated, alkaline-treated, and alkali/acetylation treated sisal fibers were prepared using compounding and injection molding processes and then characterized. It has been found that production of sisal-PET composites by compounding and injection molding has been shown to be possible. Thermal damage to sisal fiber was noticed during composite production. Based on the thermogravimetric analysis analysis, a net weight loss (excluding water loss) of 11.1%–14.0% was observed at the operating temperatures of the two processes. The addition of 40 wt.% of sisal to the PET matrix improved the tensile modulus by 137%. Further improvement by 179% was observed when alkali-treated sisal fiber was used. The combined alkali/acetylation treatment of sisal yields more enhancement by 233%. This is a significant advancement because modulus is the most influential parameter during the design and service of an engineering product. Generally, compared to the raw sisal composite (RSC) the interfacial, mechanical, thermal, and water absorption properties of the alkali treated sisal composite (Al-SC) and alkali/acetylated sisal composite (Al-ASC) specimens recorded an improvement. Relative to the natural fiber reinforced thermoplastic composites that were commercialized in the automotive industry, the produced sisal–PET composites resulted in a considerable improvement of 66.6%–190% in flexural strength and by 110.5%–410.0% in flexural modulus, depending on sisal fiber treatment and the composite to be compared. Thus, the studied composites can be recommended for various parts of automobiles.
Dynamic mechanical analysis (DMA) is an essential procedure for characterizing the performance of composites and effectively simulate with the real-world applications. This research work aims to characterize the dynamic mechanical (DM) properties of sisal fiber reinforced polyethylene terephthalate (PET) composites as a factor of fiber content and fiber surface modification. The effect of elevated processing temperature (>260°C) on the thermal degradation of sisal fibers is also analyzed. To study the effect of sisal fiber loading, PET composite specimens; one with 25% by weight fraction of raw sisal fiber (w/w), abbreviated as 25% RSC and the other with 40% by weight fraction (w/w) of raw sisal fiber, hereafter abbreviated as 40% RSC, were prepared by injection molding. Similarly, to analyze the impact of fiber surface modifications, PET composite samples containing 40% by weight fraction (w/w) of alkali-treated sisal, hereafter abbreviated as (40% Al-SC), and 40% by weight fraction (w/w) of a combined alkali/acetylation-treated sisal, hereafter abbreviated as (40% Al-ASC), were prepared. It was found that the fiber volume fraction and fiber surface modifications affected the DM properties of the produced composites. The improved storage module and glass transition temperature (Tg) with minimized damping has been demonstrated by increasing fiber content. With the same 40% fiber content, the composites produced from modified fibers enhanced the storage modulus and Tg values. However, with increasing temperature, the storage modulus decreased, the loss modulus increased, and the damping factor increased with composites containing higher fiber content and surface modified fibers. This indicates the low thermal stability of the sisal fiber and the interface damage at elevated temperatures.
Plastics reinforced by natural fibers attract growing attention, particularly in the automotive industry. The properties and performance of these composites are usually determined before application. However, many mechanical tests of composite materials are destructive, expensive, time-consuming, and can cause operator fatigue. The objective of this research is to model the tensile properties of sisal fiber reinforced polyethylene terephthalate (PET) composites and compare the model outcomes with the results of experimental tests. For the experiment, PET was reinforced with 25% wt. of sisal fiber and composite samples were produced by compounding and injection molding processes. Modeling and simulation have also been carried out with ABAQUS/CAE software. The outputs on the tensile properties of the experiment and the model were statistically compared to see the accuracy of the model against the experimental results. The two-sample t-test indicates that, at 95% confidence interval, the mean differences for the stress, strain, and modulus for the experimental tests and the model results are not significantly different from zero. The research shows that the experiment can be effectively modeled with ABAQUS-based modeling and simulation techniques by linking with appropriate mathematical predictive models.
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