Due to the new European emission norms internal combustion engines have to comply stricter rules. The new norms contain new requirements that were not included in previous regulations for example the decreased temperature of the cold start or the real driving emission part. The emission cycles for passenger vehicles are completely news, the stricter emission norms for commercial vehicles will follow them within a few years. Despite the increasing spread of alternative transmission systems in road transport Diesel engines are going to be remain in commercial vehicles in the next decades due to their good torque and fuel consumption performance. The emission of Diesel engines can be kept low by several way: by the modification of combustion processes, or by exhaust gas after treatment. To comply future regulations both of them seems to be necessary. By exhaust gas recirculation systems alternative Diesel combustion processes can be realized which can provide lower nitrogen-oxide emission and in several operation points also lower fuel consumption. Exhaust gas recirculation systems also can support the thermal management of a Diesel engine. To utilize the advantages of the recirculated exhaust gases a complex system is necessary to get a freedom in control possibilities: duel loop exhaust gas recirculated systems supplemented with supporter valves on the intake or on the exhaust side. In this paper a pressure and mass flow rate based control oriented engine model will be presented which contains high and low pressure exhaust gas recirculation systems and both of them are supported by exhaust brakes. The model considers four balance volumes and it has five state variables. The model is validated by an engine dyno measurements on a medium duty Diesel engine.
Modern Diesel engines have complex exhaust gas recirculation (EGR) systems. Due to the high temperatures, it is a typical issue to measure EGR mass flow rates in these complex control systems. Therefore, it is expedient to estimate it. Several sensed values can help the estimation: the fresh air mass flow rate, the fuel consumption, pressures, temperatures and mass fractions in the air path system. In most of the articles, the EGR mass flow rate estimation is done by the pressures. However, gas composition based models usually would be better for control aims. In this paper, nine EGR estimation methods will be presented: an important outcome is to present the required sensor architectures and estimation challenges. The comparison will be made by measurement results both in stationary operation points and transient cycles. The estimated EGR mass flow rates will be evaluated by verification conditions. The results will prove that the intake and exhaust side oxygen sensors can give verifiable signals for EGR mass flow rate estimation. In contrast, the applied fresh air mass flow rate and the nitrogen-oxide signals are not accurate enough to provide verifiable EGR mass flow rates in every operating condition. The effects of sensor inaccuracies will also be considered.
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