Aerogels of cellulose exhibit remarkable mechanical properties as a function of density. Modifying the pore volume in classical cellulose aerogels using sacrificial template methods provide scaffold like microstructure. In the present study, we have developed aerogels of cellulose scaffolds having almost same density values but differ in microstructure and analysed the influence on the mechanical properties of bulk materials. This study can give an insight into the materials design for advanced engineering materials. Employing four surfactants having difference in hydrophilic-lipophilic balance (HLB), namely polyoxyethylene tert-octylphenyl ether (PT), polyoxyethylene (20) oleyl ether (PO), polyoxyethylene (40) nonylphenyl ether (PN) and polyoxyethylene (100) stearyl ether (PS), the cellulose scaffolds with hierarchical porous structures were developed. The mechanical properties of cellulose scaffolds were compared with classical pure cellulose aerogels. The results indicate that the solid fraction of cellulose nanofibers per unit volume of cell walls of scaffolds plays an important role in determining the elastic properties and strength. As the nanofibrils support the cell walls of scaffolds, Young's modulus can be improved if the concentration of cellulose nanofibers is high at the cell walls or cell wall thickness is larger. The scaffold materials of this kind could be used as supporting materials with desired properties for filter, catalysis and biomedicine.
The gas permeability of a porous material is a key property determining the impact of the material in an application such as filter/separation techniques. In the present study, aerogels of cellulose scaffolds were designed with a dual pore space system consisting of macropores with cell walls composing of mesopores and a nanofibrillar network. The gas permeability properties of these dual porous materials were compared with classical cellulose aerogels. Emulsifying the oil droplets in the hot salt–hydrate melt with a fixed amount of cellulose was performed in the presence of surfactants. The surfactants varied in physical, chemical and structural properties and a range of hydrophilic–lipophilic balance (HLB) values, 13.5 to 18. A wide range of hierarchical dual pore space systems were produced and analysed using nitrogen adsorption–desorption analysis and scanning electron microscopy. The microstructures of the dual pore system of aerogels were quantitatively characterized using image analysis methods. The gas permeability was measured and discussed with respect to the well-known model of Carman–Kozeny for open porous materials. The gas permeability values implied that the kind of the macropore channel’s size, shape, their connectivity through the neck parts and the mesoporous structures on the cell walls are significantly controlling the flow resistance of air. Adaption of this new design route for cellulose-based aerogels can be suitable for advanced filters/membranes production and also biological or catalytic supporting materials since the emulsion template method allows the tailoring of the gas permeability while the nanopores of the cell walls can act simultaneously as absorbers.
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