Non edible oil sources have the potential to lower the cost of biodiesel. However, they usually contain significant high amounts of free fatty acids (FFA) that make them inadequate for direct base catalyzed transesterification reaction (where the FFA content should be lower than 3%). The present work reviews chemical re-esterification as a possible method for the pre-treatment of high FFA feedstock for biodiesel production. The effects of temperature, amount of glycerol, type and amount of catalyst have been discussed. Chemical re-esterification lowers FFA to acceptable levels for transesterification at the same time utilizing the glycerol by product from the same process. Further researches have been proposed as a way forward to improve the process kinetics and optimization so as to make it more economical.
The most important factors that influence biodiesel production are temperature, molar ratio, catalyst amount, time and degree of agitation. This study investigated the effects of temperature, molar ratio and degree of agitation and their interactions on the yield and purity of biodiesel produced from Jatropha oil. Factorial design and response surface methodology (RSM) were used to predict yield and purity of biodiesel as functions of the three variables. Interactions of all the factors were found to be significant on both yield and purity responses. Temperature and molar ratio main effects were found to be significant on the yield whereas only temperature main effect was significant on the purity of the biodiesel. The optimum conditions of operations were; temperature of 54 oC, molar ratio of methanol to oil of 6:1 and stirring speed of 660 rpm. Using these conditions, biodiesel yield of 95% (wt) was obtained with a purity of 97%. This model can be used to predict the yield and purity of biodiesel from jatropha oil within the ranges of temperature (30 – 60oC), stirring rate (300 -900 rpm), and molar ratio (3 – 9 mol/mol) studied.
A novel low temperature glycerolysis process for lowering free fatty acid (FFA) in crude jatropha oil for alkali catalyzed transesterification has been developed. The response surface methodology (RSM) based on central composite design was used to model and optimize the glycerolysis efficiency under three reaction variables namely; reaction time, temperature and glycerol to oil mass ratio. The optimum conditions for highest glycerolysis efficiency of 98.67% were found to be temperature of 65˚C, reaction time of 73 minutes and 2.24 g/g glycerol to oil mass ratio. These conditions lower the high free fatty acid of crude jatropha oil from 4.54% to 0.0654% which is below 3% recommended for alkali catalyzed transesterification. The pre-treated crude jatropha oil was then transesterified by using homogeneous base transesterification resulting to a conversion of 97.87%. The fuel properties of jatropha biodiesel obtained were found to be comparable to those of ASTM D6751 and EN 14214 standards. The process can also utilize the crude glycerol from the transesterification reaction, hence lowering the cost of biodiesel. The glycerolysis is easier implemented than acid esterification thereby avoiding the need for neutralization and alcohol removal step.
Monoacylglycerols and diacylglycerols are intermediate compounds in biodiesel which result from incomplete transesterification reaction during biodiesel production. Traces of free glycerine and partially reacted triacylglycerols are also found in biodiesel. These contaminants cause serious operational problems in engines, such as engine deposits, filter plugging, and emissions of hazardous gasses. Increased levels of these contaminants in biodiesel compromise quality which is vital for commercialisation of this product. In this work, levels of free glycerine and total glycerine in jatropha methyl ester (JME) and castor methyl ester (CME) were determined using gas chromatography (GC) equipment. Amounts of free and total glycerine in JME and CME were generally high compared to the ASTM D6751 and EN14214 recommended values. Free glycerine from JME was 0.1% wt compared to 0.02% wt (ASTM D6751) and 0.01% wt (EN14214) values whereas the total glycerine from JME was 2.96% wt compared to 0.24 %wt (ASTM D6751) and 0.21% wt (EN14214). These discrepancies could have resulted from insufficient purification of the product and incomplete conversion or due to the high temperature associated with GC analysis that might have caused pyrolysis or thermal degradation of certain lipid components. Castor methyl ester free glycerine was 0.14% wt while total glycerine was 13.21% wt. This can still be explained by the same reasons given for JME. Thermal decomposition of lipid components in a GC could have interfered with the summative mass closure calculations that were done to determine the total composition of the biomass.
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