Novel propulsion systems have been studied in literature to reduce aircraft emissions with hydrogen or other electrical energy sources. Hybrid Electric Propulsion (HEP) system consists of electric machines as an alternative way to provide power for propulsion resulting in the reduction of aircraft fuel consumption. While reduction of emission is the main driver of new HEP designs, aircraft noise reduction and performance improvement will also need to be investigated. Much quieter electrified aircraft than conventional aircraft is explored with considering the benefits of coupled design between the propeller and electric machines. In this study, several electric machine designs have been explored and coupled with the propeller design to study the trade-off between the aerodynamic and acoustic performance of the propeller. Aerodynamic optimization is used as a baseline to minimize the energy consumption to find the aerodynamics optimum subject to constraints on the thrust levels during the mission. The propeller aerodynamic optimizer considers the electric machine efficiency map, which is a function of propeller torque and rotational speed, to find the optimum combination of propeller and electric machine designs. The objective function of the acoustic optimizations is to reduce the cumulative noise level over the entire mission. It is shown that a wider envelope of peak motor efficiency in the efficiency map provides acoustics and aerodynamic performance benefits. The trade-offs between reducing noise or increasing aerodynamic efficiency to reduce energy consumption are demonstrated.
The objective of green, carbon-neutral flights is propelling the innovation of newer propulsion systems. With this increased development of an interdisciplinary form of propulsion for aircraft, the integration burdens and efforts intensify. In literature, it is estimated that it takes 10-15 years to design and develop an aircraft. The expected date of entry for any hybrid electric aircraft is 2035-2040. Any innovation and effort to cut this time by any degree should be explored and analysed. One of the techniques that have the potential to help fast-track the research and development of interdisciplinary systems is Model-based System Engineering (MBSE). Various studies have shown the benefit of employing a model-based design strategy. The focus case study relates to the integration of the electric machine and the propeller, along with related sub-systems. For Hybrid Electric Propulsion (HEP), the electric machine and propeller need to be integrated and their interaction to be analysed. MBSE is proposed as a methodology that would help streamline the process of design and integration of the two systems. This study documents the exploration of connecting MBSE with current simulation and modelling of sub-systems in order to ensure the fulfilment of stakeholder needs and full system effectiveness. This paper establishes the research problem, and the approach to be pursued, and gives notice of first developments and expected follow-up work.
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