Materials engineering, theoretical modelling, reactor engineering and process development of gas-phase photocatalytic CO2 reduction exemplified by indium oxide systems.
This work aims to provide an overview of producing value‐added products affordably and sustainably from greenhouse gases (GHGs). Methanol (MeOH) is one such product, and is one of the most widely used chemicals, employed as a feedstock for ≈30% of industrial chemicals. The starting materials are analogous to those feeding natural processes: water, CO
2
, and light. Innovative technologies from this effort have global significance, as they allow GHG recycling, while providing society with a renewable carbon feedstock. Light, in the form of solar energy, assists the production process in some capacity. Various solar strategies of continually increasing technology readiness levels are compared to the commercial MeOH process, which uses a syngas feed derived from natural gas. These strategies include several key technologies, including solar‐thermochemical, photochemical, and photovoltaic–electrochemical. Other solar‐assisted technologies that are not yet commercial‐ready are also discussed. The commercial‐ready technologies are compared using a technoeconomic analysis, and the scalability of solar reactors is also discussed in the context of light‐incorporating catalyst architectures and designs. Finally, how MeOH compares against other prospective products is briefly discussed, as well as the viability of the most promising solar MeOH strategy in an international context.
A conventional light management approach on a photo-catalyst is to concentrate photo-intensity to enhance the catalytic rate. We present a counter-intuitive approach where light intensity is distributed below the electronic photo-saturation limit under the principle of light maximization. By operating below the saturation point of the photo-intensity induced hydroxide growth under reactant gaseous H2+CO2 atmosphere, a coating of defect engineered In2O3-x(OH)y nanorod Reverse Water Gas Shift solar-fuel catalyst on an optical waveguide outperforms a coated plane by a factor of 2.2. Further, light distribution along the length of the waveguide increases optical pathlengths of the weakly absorptive green and yellow wavelengths, which increases CO product rate by a factor of 8.1-8.7 in the visible. Synergistically pairing with thinly doped silicon on the waveguide enhances the CO production rate by 27% over the visible. In addition, the persistent photoconductivity behavior of the In2O3-x(OH)y system enables CO production at a comparable rate for 2 h after turning off photo-illumination, enhancing yield with 44-62% over thermal only yield. The practical utility of persistent photocatalysis was demonstrated through outdoor solar concentrator tests, which after a day-and-night cycle showed CO yield increase of 19% over a day-light only period.
Heterogeneous thermal catalytic processes are vital for industrial production of fuels, fertilizers, and other chemicals necessary for sustaining human life. However, these processes are highly energy-intensive, requiring a vast consumption of fossil fuels. An emerging class of heterogeneous catalysts that are thermally driven but also exhibit a photochemically enhanced rate can potentially reduce process energy intensity by partially substituting conventional heat (where fossil fuels are needed) with solar energy. Such catalyst systems have yet to be practically utilized. Here, we demonstrate a compact electrically heated photo-and thermal annular reactor module to reduce CO 2 to CO, via the reverse water gas shift reaction. A first-principles-based design approach was taken in developing a SiO 2 on an Al photo-and thermal catalyst system for the model photo-and thermal indium oxide hydroxide (In 2 O 3−x (OH) y ) catalysts. A 5-fold light enhancement in the CO production rate and over 70 h of stable CO production were achieved. This represents the highest light enhancement effect reported for this model photocatalyst to date. The reactor presented herein allows continuous operation and a significant reduction of 31% in heater power consumption when provided with an additional 2 suns of irradiation, demonstrating the strong photo-and thermalharvesting performances of the catalyst system developed in this work.
Conventional industrial‐scale fossil‐enabled heterogeneous catalytic conversion of carbon monoxide and hydrogen to methanol is being challenged by more sustainable electrocatalytic, photocatalytic, biocatalytic and solar thermal methods using carbon dioxide and water as feed‐stocks. In article number
1801903
, Geoffrey A. Ozin and co‐workers provide an overview of producing value‐added products affordably and sustainably from greenhouse gases.
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