Controlling cold strip profile is a difficult and significant problem has been found in industry during thin strip rolling. At present choosing the new type of strip rolling mill is the one of main methods to control the strip shape quality in cold rolling. The influences of rolling process parameters such as the work roll cross angle and work roll shifting on the strip shape and profile of thin strip are recognised throughout this study. The results show that the roll crossing and shifting is efficient way to control the strip shape. The increase of the work roll crossing angle would lead to improve the strip profile significantly by decreasing the exit strip crown and edge drop. The strip profile would be enhanced if the axial roll shifting was increased. Moreover, the total rolling force was analysed in detail by changing the roll cross angle and axial shifting roll.
Strip profile control during rolling is required to assure the dimensional quality of rolled thin strip is acceptable for customers. Throughout rolling, the strip profile is controlled by using the advanced shape control rolling mill, such as the combination of work roll crossing and shifting during asymmetrical rolling, the one of the valuable methods to control the strip profile quality in rolling process. In this paper, the influences of cold rolling parameters such as the crossing angle and axial shifting value of work rolls on the strip profile are analysed. The strip shape control is discussed under both symmetrical and asymmetrical rolling conditions. The obtained results are appropriate to control the rolled thin strip profile in practice.
Cold rolled thin strip has received a great deal of attention through technological and theoretical progress in the rolling process, as well as from researchers who have focused on some essential parameters of strip such as its shape and profile. This paper describes the development of a 3-D finite element model of the shape of thin strip during cold rolling to simulate the cold rolling of WCS (work roll crossing and shifting) in asymmetric rolling. This finite element model considers the asymmetrical rolling parameters such as variations in the diameters of the rolls and the crossing angle as the work roll shifts on the strip during cold rolling. The shape and profile of the strip are discussed in the asymmetrical and symmetrical rolling conditions, while the total rolling force and distribution of stress are discussed in the case where the roll cross angle and axial shifting roll changes. The results can then be used to control the shape and profile of thin strip during rolling.
2015). Analysis of thin strip profile by work roll crossing and shifting in asymmetrical cold rolling. International Journal of Modern Physics B, 29 (10-11), 1540032-1-1540032-7. Analysis of thin strip profile by work roll crossing and shifting in asymmetrical cold rolling AbstractIn order to analyze the effects of cold rolling parameters such as the crossing angle and axial shifting value of work rolls on the strip profile, extensive tests were carried out on a 4-high rolling mill equipped with a work roll crossing and shifting system. The results show that the strip profile is nearly flat under asymmetrical rolling. The rolling force was also analyzed in detail by changing the crossing angle and axial shifting value of work rolls. In order to analyse the effects of cold rolling parameters such as the crossing angle and axial shifting value of work rolls on the strip profile, an extensive tests were carried out on a 4-high rolling mill equipped with a work roll crossing and shifting system. The results show that the strip profile is nearly flat under asymmetrical rolling. The rolling force was also analyzed in details by changing the crossing angle and axial shifting value of work rolls.
Strip profile control in cold rolling of thin strip is a difficult and challenge problem found in industry. Currently using the novel type of strip rolling mill, such as the work roll crossing and shifting is the one of the main methods to control the strip profile quality in cold rolling. In this paper, 3-D finite element simulation models of the thin strip profile in cold rolling for the work roll crossing and shifting system were successfully developed. The strip profile and edge drop are discussed considering both crossing angle and shifting value of the work rolls. The research shows that the combination of the work rolls crossing and shifting can effectively improve the strip profile. The developed 3D-finite element model has been verified with the measured values. The obtain result are applicable to control the rolled thin strip profile during cold rolling process.Abstract. Strip profile control in cold rolling of thin strip is a difficult and challenge problem found in industry. Currently using the novel type of strip rolling mill, such as the work roll crossing and shifting is the one of the main methods to control the strip profile quality in cold rolling. In this paper, 3-D finite element simulation models of the thin strip profile in cold rolling for the work roll crossing and shifting system were successfully developed. The strip profile and edge drop are discussed considering both crossing angle and shifting value of the work rolls. The research shows that the combination of the work rolls crossing and shifting can effectively improve the strip profile. The developed 3D-finite element model has been verified with the measured values. The obtain result are applicable to control the rolled thin strip profile during cold rolling process.
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