This work aims to investigate the possibility to apply open-cell foams as catalytic substrates in SCR systems for Diesel engines, as a replacement of traditional honeycombs. In the literature, many studies compare the performance of foams and honeycombs as catalytic substrates, showing, in general, a better mass transfer behavior in foams, compensated on the other hand by a higher pressure drop. In this work, we consider the low-pressure injection of Ad-Blue and we evaluate the performance of the open-cell foam in enhancing the mixing and the evaporation of the spray. A Eulerian-Lagrangian CFD model has been adopted to simulate the spray evolution and its interaction with the microstructure of the open-cell foam. The model has been applied to evaluate the spray evaporation and the uniformity of the ammonia distribution in different sections of the substrate. Different operating conditions were tested comparing substrates with different geometrical properties. The results of this preliminary analysis can be regarded as promising, showing the capability of the foam to enhance the mixing of the spray and to achieve a uniform distribution of the ammonia over all the catalyst substrate.
This work aims at investigating the possible advantages of substituting the mixer in traditional SCR systems with an Electrically Heated Catalytic structure (EHC). First of all, EHC technology is being widely investigated in literature because it offers a concrete solution for catalyst thermal activation and film formation reduction in engine cold start conditions; however, its adoption as a mixer can also guarantee other important improvements in reducing pollutant emissions. In this work, a low-pressure injection of Ad-Blue impacts an electrically heated structure and a complete analysis of liquid droplets and film evaporation is carried out. A hybrid Eulerian-Lagrangian model has been adopted on a multi-region configuration, accounting for fluid-solid conjugate heat transfer (CHT), which plays a key role in the conversion strategy: it has been demonstrated that the heated structure can be exploited to significantly increase the exhaust gas enthalpy in the cold start, which represents an important improvement for pollutant conversion. Different heating strategies are analysed, with the objective of maximising the spray evaporation and the uniformity of the ammonia distribution downstream of the mixer. The objectives of this work are emphasizing the improvements that an electrically heated mixing catalyst can bring to the traditional SCR configuration, laying the foundation for other following studies.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.