Among other applications, magnesium hydroxide is commonly used as a flame-retardant filler in composite materials, as well as a precursor for magnesium oxide refractory ceramic. The microstructure of the powder is of prime importance in both technical applications. The influence of synthesis parameters on the morphological characteristics of magnesium hydroxide nanoparticles precipitated in dilute aqueous medium was studied. Several parameters were envisaged such as chemical nature of the base precipitant, type of counter-ion, temperature and hydrothermal treatment. Special attention was given to the obtaining of platelet-shaped, nanometric and de-agglomerated powders. The powders were characterized in terms of particle size distribution, crystal habits, morphology and ability to be redispersed in water. X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), nitrogen adsorption and laser diffusion analyses were used for this purpose. r
Poly(ε-caprolactone) (PCL) and poly(vinyl chloride) (PVC) layered silicate nanocomposites were prepared by combination of intercalative polymerization and melt intercalation. In a first step, high clay content PCL nanocomposites were prepared by in situ polymerization of -caprolactone intercalated between selected organo-modified silicate layers. The polymerization was catalyzed with dibutyltin dimethoxide in the presence of montmorillonites, the surface of which were previously exchanged with (functionalized) long alkyl chains ammonium cations. Then, these highly filled PCL nanocomposites were added as masterbatches in commercial PCL and PVC by melt blending. The intercalation of PCL chains within the silicate layers by in situ polymerization proved to be very efficient, leading to the formation of intercalated and/or exfoliated structures depending on the organo-clay. These masterbatches were readily dispersed into the molten PCL and PVC matrices yielding intercalated/exfoliated layered silicate nanocomposites which could not be obtained by melt blending the matrix directly with the same organo-modified clays. The formation of nanocomposites was assessed both by X-ray diffraction and transmission electronic microscopy. Interestingly, this so-called 'masterbatch' two-step process allowed for preparing PCL nanocomposites even with non-modified natural clay, i.e. sodium montmorillonite, which showed a material stiffness much higher than the corresponding microcomposites recovered by direct melt intercalation. The thermal stability of PCL nanocomposites as a function of clay content was investigated by thermogravimetry (TGA).
The same intercalated structure, as determined by X-ray diffraction, is obtained whether EVA-based nanocomposites are prepared starting from an organo-modified montmorillonite (compound 1) or from a Na+ montmorillonite compatibilized by reactive processing using an alkylammonium bromide (compound 3) equivalent to the clay modifier of compound 1.
Summary: Both intercalated and exfoliated poly(L,L‐lactide) (P(L,L‐LA)/organomodified montmorillonite nanocomposites were synthesized by in situ ring‐opening polymerization of L,L‐lactide, in bulk, directly in the presence of the nanofiller. Intercalation of polyester chains was found to appear even for natural unmodified montmorillonite‐Na+, while exfoliation occurred when the aluminosilicate layers were modified by ammonium cations bearing primary hydroxyl groups. Clay delamination was effectively triggered by the grafting reaction of the growing PLA chains onto the hydroxyl groups. Aluminium triisopropoxide, triethylaluminium, and stannous octoate, as initiating or co‐initiating species, were compared in terms of polymerization control. The influence of nanoclay content (from 1 to 10 wt.‐% in inorganics) on morphology and thermal behavior was also studied. In parallel, a highly filled nanocomposite (called masterbatch), prepared by in situ polymerization, was dispersed into a (plasticized) preformed polylactide matrix in the molten state, to reach a better clay delamination than that obtained by direct melt blending. Finally, L,L‐lactide and α,ω‐dihydroxylated poly(ethylene glycol) (PEG 1000) were copolymerized in presence of clay in order to study the behavior of the resulting triblocks towards nanocomposite formation.
A copper hydroxynitrate of stoichiometry Cu 2 (OH) 3 NO 3 , analogous to the layered double hydroxide family, was synthesized by the so-called controlled double jet precipitation technique, and by hydrolysis of urea in the presence of copper nitrate. Special attention has been focused on the size, morphology and agglomeration tendency of the particles. The aim of this work is to define the optimum precipitation conditions in terms of quality and dispersability of the recovered product. Such platelet-like particles can be used as anisotropic fillers in nanocomposite materials. Several reaction parameters such as flow and concentration of the reactant solutions, design of the reactor and addition of a growth modifier were studied. r
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