Materials and components employed in the presence of intense neutron and gamma fields are expected to absorb high dose levels that may induce deep modifications of their physical and mechanical properties, possibly causing loss of their function. A protocol for irradiating elastomeric materials in reactor mixed neutron and gamma fields and for testing the evolution of their main mechanical and physical properties with absorbed dose has been developed. Four elastomeric compounds used for vacuum O-rings, one fluoroelastomer polymer (FPM) based and three ethylene propylene diene monomer rubber (EPDM) based, presently available on the market have been selected for the test. One EPDM is rated as radiation resistant in gamma fields, while the other elastomers are general purpose products. Particular care has been devoted to dosimetry calculations, since absorbed dose in neutron fields, unlike pure gamma fields, is strongly dependent on the material composition and, in particular, on the hydrogen content. The products have been tested up to about 2 MGy absorbed dose. The FPM based elastomer, in spite of its lower dose absorption in fast neutron fields, features the largest variations of properties, with a dramatic increase in stiffness and brittleness. Out of the three EPDM based compounds, one shows large and rapid changes in the main mechanical properties, whereas the other two feature more stable behaviors. The performance of the EPDM rated as radiation resistant in pure gamma fields does not appear significantly better than that of the standard product. The predictive capability of the accelerated irradiation tests performed as well as the applicable concepts of threshold of radiation damage is discussed in view of the use of the examined products in the selective production of exotic species facility, now under construction at the Legnaro National Laboratories of the Italian Istituto Nazionale di Fisica Nucleare. It results that a careful account of dose rate effects and oxygen penetration in the material, both during test irradiations and in operating conditions, is needed to obtain reliable predictions.
EPDM O-rings of gate valves employed for the construction of a second-generation accelerator for the production of neutron-rich Radioactive Ion Beams were studied in order to assess their sealing performance both during the facility service time and the post-service storage phase. Several O-ring specimens were at first exposed to different dose levels of mixed neutron and gamma radiations. Correspondent modifications of physical and mechanical properties of the material were investigated by means of uniaxial tensile tests, dynamic mechanical analyses, aging, compression set and vacuum leak tests. A hyperelastic strain energy function was adopted to fit the mechanical response of the material as a function of the absorbed dose. The minimum squeeze degree that guarantees O-ring sealing efficiency at different irradiation levels was determined by varying the interference between O-rings and grooves. A finite element model of the vacuum leak test was then set up to assess the contact pressure level required to ensure sealing. Numerical simulations of the gate valve main O-ring were subsequently carried out. By comparison of the predicted contact pressure and strain levels with experimental results, a life prediction map, as function of the service time, the storage time and the O-ring squeeze degree, was proposed.
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