We have studied epitaxial GaN layers grown by hydride vapour phase epitaxy (HVPE) on porous GaN sublayers formed on SiC substrates. It was shown that these layers can be grown with good surface morphology and high crystalline quality. X-ray, Raman and photoluminescent (PL) measurements showed that the stress in the layers grown on porous GaN was reduced to 0.1-0.2 GPa, while the stress in the layers grown directly on 6H-SiC substrates remains at its usual level of about 1 GPa. Thus, we have shown that growth on porous GaN sublayer is a promising method for fabrication of high quality epitaxial layers of GaN with low strain values.
Defect density and stress reduction in heteroepitaxial GaN and AlN materials is one of the main issues in group III nitride technology. Recently, significant progress in defect density reduction in GaN layers has been achieved using lateral overgrowth technique. In this paper, we describe a novel technique based on nano-scale epitaxial lateral overgrowth.GaN layers were overgrown by hydride vapour phase epitaxy (HVPE) on porous GaN. Porous GaN was formed by anodization of GaN layers grown previously on SiC ŝubstrates. Pore's size was in nano-scale range.Thickness of overgrown layers ranged from 2 to 120 microns. It was shown that GaN layers overgrown on porous GaN have good surface morphology and high crystalline quality. The surface of overgrown GaN material was uniform and flat without any traces of porous structure. Raman spectroscopy measurements indicated that the stress in the layers grown on porous GaN was reduced down to 0.1 - 0.2 GPa, while the stress in the layers grown directly on 6H-SiC substrates remains at its usual level of about 1.3 GPa.Preliminary experiments were done on HVPE growth of AlN layer on porous substrates. Improvement of surface morphology and crack density reduction has been observed.
The main unsolved problem in SiC technology is a high density of defects in substrate materials (micropipes and dislocations) propagating into device structures and causing device failure. Recently, significant progress in defect density reduction in semiconductor materials has been achieved using epitaxial lateral overgrowth techniques. In this paper, we describe a novel technique, which shows a high potential for defect reduction in epitaxial and bulk SiC. This technique is based on nano-scale epitaxial lateral overgrowth (NELOG) method, which employs porous substrate materials. Usually, the pores are from 50 to 500 nm in size and epitaxial material overgrowing these pores, forms continues high-quality layer. It is important that the NELOG method does not require any mask. This technique may be easily scaled for large area substrates.In this work, SiC layers were grown on porous SiC by sublimation method, which is widely used for both epitaxial and bulk SiC growth. Porous SiC substrates were formed by surface anodization of SiC commercial wafers. It was shown that SiC layers grown on porous SiC substrates have smooth surface and high crystal quality. The surface of overgrown material was uniform and flat without any traces of porous structure. X-ray topography indicated significant defect density and stress reduction in SiC grown on porous material. Photoluminescence measurements showed a reduction of deep level recombination in SiC.
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