Biological acceptance is one of the most important aspects of a biomaterial and forms the basis for its clinical use. The aim of this study was a comprehensive biological evaluation (cytotoxicity test, bacterial colonization test, blood platelets adhesion test and transcriptome and proteome analysis of Saos-2 cells after contact with surface of the biomaterial) of biomaterials used in spinal and orthopedic surgery, namely, Ti6Al4V ELI (Extra Low Interstitials), its modified version obtained as a result of melting by electron beam technology (Ti6Al4V ELI-EBT), polyether ether ketone (PEEK) and polished medical steel American Iron and Steel Institute (AISI) 316L (the reference material). Biological tests were carried out using the osteoblasts-like cells (Saos-2, ATCC HTB-85) and bacteria Escherichia coli (DH5α). Results showed lack of cytotoxicity of all materials and the surfaces of both Ti6Al4V ELI and PEEK exhibit a significantly higher resistance to colonization with E. coli cells, while the more porous surface of the same titanium alloy produced by electron beam technology (EBT) is more susceptible to microbial colonization than the control surface of polished medical steel. None of the tested materials showed high toxicity in relation to E. coli cells. Susceptibility to platelet adhesion was very high for polished medical steel AISI 316L, whilst much lower for the other biomaterials and can be ranked from the lowest to the highest as follows: PEEK < Ti6Al4V ELI < Ti6Al4V ELI-EBT. The number of expressed genes in Saos-2 cells exposed to contact with the examined biomaterials reached 9463 genes in total (ranging from 8455 genes expressed in cells exposed to ELI to 9160 genes in cells exposed to PEEK). Whereas the number of differentially expressed proteins detected on two-dimensional electrophoresis gels in Saos-2 cells after contact with the examined biomaterials was 141 for PEEK, 223 for Ti6Al4V ELI and 133 for Ti6Al4V ELI-EBT. Finally, 14 proteins with altered expression were identified by mass spectrometry. In conclusion, none of the tested biomaterials showed unsatisfactory levels of cytotoxicity. The gene and protein expression analysis, that represents a completely new approach towards characterization of these biomaterials, showed that the polymer PEEK causes much more intense changes in gene and protein expression and thus influences cell metabolism.
Electrochemical and biological tests were used to evaluate in vitro the behaviour of anodised Ti6Al4V ELI samples after plastic deformation by bending. The implant rods of 6 mm diameter, anodised in H 3 PO 4 acid solution, were used. Bending of implant rods was performed according to typical intra-surgical procedure applied during pre-shaping stage of implantation. The electrochemical properties were evaluated on the corrosion potential E corr and the results of the electrochemical impedance spectroscopy tests (EIS) of deformed samples immersed in simulated body fluid (SBF). Biological behaviour was estimated in contact with human osteoblasts. Electrochemical and biological changes demonstrated that mechanically disturbed anodic layer strived to achieve 'the state of balance' during immersion in electrolyte. After ∼6 days in SBF the former bi-layer structure of the anodic surface layer was recovered. Moreover, all samples irrespective of bending angle achieved similar values of E corr corresponding to the corrosion potential of the sample deformed at the 20• angle. Biological tests in vitro confirmed that deformation of anodic surface layer on implant titanium alloy also stimulated its bioactivity. The observed higher number of osteoblasts and enzyme level are conducive for the formation of hydroxyapatite crystals (ALP), which stimulate in-growth of bone tissue and accelerate healing process.
It remains unclear what is the real safe limit of torque magnitude during Bilateral Apical Vertebral Derotation (BAVD) in thoracic curve correction. Up to author’s knowledge there is no study except this one, to reproduce in–vivo real measurements and intraoperative conditions during BAVD maneuver. The objective of this study was to evaluate the torsional strength of the instrumented thoracic spine under axial rotation moment as well as to define safety limits under BAVD corrective maneuver in scoliosis surgery. 10 fresh, full-length, young and intact human cadavers were tested. After proper assembly of the apparatus, the torque was applied through its apical part, simulating thoracic curve derotation. During each experiment the torque magnitude and angular range of derotation were evaluated. For more accurate analysis after every experiment the examined section of the spine was resected from the cadaver and evaluated morphologically and with a CT scan. The average torque to failure during BAVD simulation was 73,3 ± 5,49Nm. The average angle of BAVD to failure was 44,5 ± 8,16°. The majority of failures were in apical area. There was no significant difference between the fracture occurrence of left or right side of lateral wall of the pedicle. There was no spinal canal breach and/or medial wall failure in any specimen. The safety limits of thoracic spine and efficacy of BAVD for axial plane correction in the treatment of Adolescent Idiopathic Scoliosis (AIS) were established. It provided qualitative and quantitative information essential for the spinal derotation under safe loading limits.
In the study the impact of manufacturing technology of alloy Ti6Al4V implants on the effectiveness of "fusion, treatment on the defined tissue biocompatibility and on the osseointegration with the bone” was analyzed. Models and samples made by material removal processing and electron beam technology EBT were tested in vitro biological and in vivo animals tests with histopathological assessment of tissues. The results confirmed the biocompatibility of the Ti6Al4V 3D-T alloy, and thus safety in bone surgery. On the basis of CTt examinations of preparates taken from animals after 3÷4M implantation it has been shown a very good osseointegration of truss structures with the bone. The introduction of EBT technology extends the capabilities of designing of a safe implant which is matched to the anatomy, exhibits complex spatial structure and surfaces that are conducive to the propagation of union/overgrowth of bone in accordance with the proposed hypothesis: Ivy-like mechanism.
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