One of the challenges in designing recycled asphalt mixtures with a high amount of reclaimed asphalt pavement (RAP) is estimating the blending degree between RAP binder and added virgin bitumen. The extent of blending is crucial because asphalt concrete response is influenced by the final binder properties. This paper focuses on the evaluation of interaction and extent of blending between RAP binder and virgin bitumen by studying the microstructures of the blending zone with atomic force microscopy (AFM). AFM is used to probe the change of microstructural properties from a RAP binder and virgin bitumen to the blending zone of these two. Averaged microstructural properties have been observed in thin-film blends of RAP binder and pure bitumen. The morphology of the blending zone (spatial extent of about 50 μm) exhibits domains of a wide range of microstructure sizes (160 nm to 2.07 μm) and can be considered to be a completely blended new material that has been observed directly for the first time. The fully blended binder properties are found to be between those of the two individual binders, as could be inferred from the averaged microstructural properties derived from AFM images of the blending zone. This finding is also consistent with the results of mechanical tests by dynamic shear rheometer on the same materials. Finally, a design formula is proposed that relates the spatial dimensions of the blending zone to temperature and mixing time, which will eventually allow the results of this study to be extended from small-length scales up to the engineering level.

As a widely accepted concept, bitumen consists of four fractions that can be distinguished by their polarity. Highly polar asphaltene micelles are dispersed in a viscous phase of saturates, aromatics and resins (maltene phase). Different concentrations of asphaltenes in the bitumen result in a range of mechanical response properties. In an interdisciplinary study the impact of the maltene phase and asphaltenes on the linear viscoelastic behavior and the microstructure of bitumen were analyzed by creep recovery testing in a DSR and by atomic force microscopy (AFM). Therefore, bitumen was separated into the maltene and asphaltene fractions and artificial bitumen samples with different, pre-defined asphaltene concentrations were produced and investigated. It was found that the artificially produced, precipitated bitumen samples can be regarded as a representative, bitumen-like material in terms of mechanical behavior and microstructure. Asphaltenes play an important role in the typical viscoelastic behavior of bitumen being mainly responsible for stiffness and elasticity. Also, their concentration appears to be correlated to the occurrence and shape of the bee-like inclusions which can be typically observed by AFM.

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