The present study aims to investigate the mechanical properties of a newly developed aluminum Al-6.5% Cu-based alloy, coded HT200, as well as to determine how these properties can be further improved using grain refinement and heat treatment. As a result, the effects of different heat treatments and alloying additions on the ambient and high-temperature tensile properties were examined. Three alloys were selected for this study: (i) the base HT200 alloy (coded A), (ii) the base HT200 alloy containing 0.15% Ti + 0.15% Zr (coded B), and (iii) the base HT200 alloy containing 0.15% Ti + 0.15% Zr + 0.5%Ag (coded C). The properties of the three HT200 alloys were compared with those of 319 and 356 alloys (coded D and E, respectively), subjected to the same heat treatment conditions. The results obtained show the optimum high-temperature tensile properties and Q-values for the five alloys of interest, along with the corresponding heat treatment conditions associated with these properties. It was found that the T6 heat-treated alloy B was the optimum alloy in terms of properties obtained, with values comparable to those of commercial B319.0 and A356.0 alloys.
The present work was performed on three versions of a newly developed alloy coded T200 containing 6.5% Cu, 0.1% Fe, 0.45% Mg, and 0.18% Zr in addition to A319 and A356 alloys (grain refined and Sr-modified). Tensile bars were subjected to 13 different heat treatments prior to testing at either 25 °C or 250 °C. The tensile data were analyzed using the quality index method. The results obtained showed that, due to the high copper content in the T200 alloy coupled with proper grain refining, the alloy possesses the highest quality as well as improved resistance to softening when tested at 250 °C among the five alloys. The results also demonstrate the best heat treatment condition to maximize the use of the T200 alloy for automotive applications. Grain-refined alloy B, treated in the T6 temper and tested at 250 °C, exhibited the best combination of the four tensile parameters, i.e., UTS, YS, %El, and Q-values: 308 MPa, 304 MPa, 2.3%, and 352 MPa, respectively, which are comparable with those obtained from the 356 alloy: 309 MPa, 305 MPa, 2.8%, and 375 MPa in the same order.
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