Available online xxxxCermets based on Ti(C,N) have interesting properties, such as high wear resistance, high chemical stability and good mechanical strength at high temperature, but to become a viable alternative to cemented carbides, the fracture toughness and damage tolerance must be significantly improved. Complete solid-solution cermets (CSCs) have been proposed to further improve the mechanical properties of these materials. However, to develop this family of cermets with a high level of quality and reliability, using pre-fabricated complex carbonitrides is necessary instead of unalloyed mixtures as the raw ceramic material. A mechanochemical process called mechanically induced self-sustaining reaction (MSR) is suitable to obtain these complex carbonitrides with high stoichiometric control. On the other hand, high entropy alloys (HEAs), which can also be obtained by mechanochemical processes, are a good candidate to replace the current binder phase in cermets because they exhibit high strength and ductility at high temperature and good resistance to both wear and corrosion. In this work, a new family of CSCs based on (Ti,Ta,Nb)C x N 1−x with HEAs belonging to the Fe-Co-Ni-Cr-Mn-V system as the binder phase is developed by mechanochemical processes. With only two constituent phases, these cermets have a simple microstructure but a high compositional complexity because both the ceramic and binder phases are complex solid solutions with at least five components.

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A titanium-tantalum-niobium carbonitride solid solution, (Ti,Ta,Nb)(C,N), was synthesised in a planetary mill via a mechanochemical process that involves a mechanically induced self-sustaining reaction (MSR) from stoichiometric Ti/Ta/Nb/C mixtures that are milled under a nitrogen atmosphere. The influence of the spinning rate of the planetary mill, which determines the impact energy of the milling process, on the ignition time (t ig) of the MSR process as well as the chemical homogeneity of the final product was analysed. The results indicated that the dependence of t ig on the spinning rate followed a potential function with a potential factor of 4.85, implying a remarkable reduction in the milling time required to induce the self-sustaining reaction at increasing spinning rates (i.e., from 4200 min at 200 rpm to 15 min at 800 rpm). However, the chemical and structural characterisation of the obtained products at ignition without any extra milling treatment indicated that a single solid solution phase was only obtained at the lowest spinning rates (i.e., less than 300 rpm). At increasing rates, the relative amount of the intended solid solution phase continuously decreased, and new undesirable secondary phases were formed. Despite the long milling times required for the milling experiments that were performed at the slowest spinning rates, iron contamination from the milling media was negligible due to the low intensity milling regime.