A390 functionally graded material (FGM) pistons were fabricated by centrifugal casting, where the silicon particles were segregated in the head portion of the pistons by appropriate design and their density differences. Centrifugal casting offers casting of cylindrical structures with gradation in its properties. In centrifugally cast A390, a suitable die design can lead to the formation of hard primary Si particles gradually distributed towards the head region producing a particle rich zone, transition zone and matrix rich zone. Microstructure and chemical composition analysis confirms the composition gradation. Hardness and wear test results revealed that the gradation positively helps to improve the desired properties with the presence of in-situ primary silicon reinforcements.
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