Ag-DLC coatings with Ag contents ranging from 1.3 at.% to 13.1 at.% were deposited by DC magnetron sputtering. The coatings were characterized with respect to their structure (by means of XRD and Raman Spectroscopy), mechanical and tribological properties (by scratch test, nanoindentation, residual stress measurements and pin-on-disk test). The incorporation of 13.1 at.% Ag resulted in the formation of Ag grains with 2-3 nm which promoted the increase of graphite like bonds organized in rings. Regarding the mechanical properties, no variations were found for films with Ag contents lower than 13 at.%; a reduction of both hardness and compressive residual stress were then observed for higher values. Pin-on-disk tests were performed at two different contact pressures (690 MPa and 1180 MPa) in dry sliding conditions against a zirconia counterpart. For the lower contact pressure the variations in the wear rate are well correlated with the coatings structure and mechanical properties, while for higher contact pressure the presence of Ag is relevant, Ag-DLC coatings showing higher wear rate than DLC one. SEM analysis revealed the formation of Ag aggregates on the wear track and adhesion of silver to the counterpart.
High-pressure torsion was employed to refine the microstructure of grade 2 Ti under an imposed pressure of 3.0 GPa at room temperature. The microhardness of grade 2 Ti increased from 1.82 GPa for the coarse grain state to 3.05 GPa after high-pressure torsion processing, where this value is very close to the hardness of the Ti-6Al-4V alloy.Subsequently, several diamond-like carbon (DLC) coatings with thicknesses of ~1.4 Pm were deposited on as-received Ti, high-pressure torsion processed Ti and Ti-6Al-4V samples via physical vapour deposition. Both indentation and scratch tests showed a much improved adhesion of DLC-7Zr, DLC:H-7Zr and DLC-9Zr coatings with high-pressure torsion processed Ti as the substrate by comparison with the same coatings on coarse-grained Ti. The results suggest that commercial pure Ti processed by high-pressure torsion and coated with a diamond-like carbon coating provides a potential candidate material for bio-implant applications.
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