Zonal Isolation through Gas Hydrates Offshore Tanzania

Abstract

Deepwater cementing becomes increasingly challenging as drilling operations move to greater water depths and to more remote locations. Understanding these challenges and mitigating the associated risks in time has become very important tasks. Before the first exploration well for an operator offshore Tanzania was spudded in a water depth of 2580 m, an extensive analysis was performed to determine all the risks associated with cementing operations, especially in the increasingly challenging and critical surface casing section.The risks determined were low temperatures at seabed, unconsolidated formations close to seabed, potential shallow gas, and likely presence of hydrates. Because of the remoteness and limited oilfield infrastructure, logistics were also determined to be demanding. To successfully continue to drill further sections, the job objectives were zonal isolation across the shallow flow and hydrate zones, cementing back to seabed to provide a stable wellhead, and good cement around the casing shoe providing isolation for deeper formations.The cement job was designed to meet these challenges and objectives. Optimized particle-size distribution (PSD) cement slurry with low density was designed to avoid losses and still develop high compressive strength quickly at low temperatures. Low-temperature gas-migration additive and cement set enhancer were included to provide a short transition time preventing gas migration to seabed. Because of the lower cement ratio in the optimized PSD-blend, the slurry did not destabilize the hydrates during the setting process. The cement placement was simulated to confirm the job design would meet its objectives.Careful preparation and the optimized PSD-slurry system allowed executing the job meeting all objectives. Good zonal isolation and a successful leak off test were achieved, eliminating the contingency liner.