Self-assembled Nafion films of varying
thickness were generated
on SiO2 terminated
silicon wafer by immersion in Nafion dispersions of different concentrations.
The impact of solvent/dispersion media was probed by preparing films
from two different types of Nafion dispersionsIPA-diluted
dispersion and Nafion-in-water dispersion. The thickness of films
was ascertained by three different techniques: variable angle spectroscopic
ellipsometry (VASE), atomic force microscopy (AFM), and X-ray photoelectron
spectroscopy (XPS). The three techniques yielded consistent nominal
thicknesses of 4, 10, 30, 55, 75, 110, 160, and 300 nm for films self-assembled
from IPA-diluted Nafion dispersions of concentrations 0.1, 0.25, 0.5,
1.0, 1.5, 2.0, 3.0, and 5.0 wt %, respectively. Films generated from
0.25–5.0 wt % Nafion-in-water dispersions generated comparable
thicknesses. An interesting finding of our work is the observation
of bimodal surface wettability, investigated by water contact angle.
The sub-55 nm films were found to exhibit hydrophilic surface whereas
the thicker films showed hydrophobic surface similar to those reported
for Nafion membranes. Employing XDLVO theory, surface energies of
the hydrophobic, 160 nm film was found to be similar to that reported
for Nafion membrane whereas those for the hydrophilic 4 nm film yielded
high electron-accepting/proton-donating parameters resulting in an
enhanced surface polarity. It can be concluded that the structure
and properties of the ultrathin (<55 nm) Nafion films are distinct
from those of the thicker (but still submicrometer) films, which are
likely similar to those of the well-studied Nafion membranes. No significant
effect of dispersion type was observed for 10–300 nm thick
films.