Abstract:It is important to accurately classify the defects in hot rolled steel strip since the detection of defects in hot rolled steel strip is closely related to the quality of the final product. The lack of actual hot-rolled strip defect data sets currently limits further research on the classification of hot-rolled strip defects to some extent. In real production, the convolutional neural network (CNN)-based algorithm has some difficulties, for example, the algorithm is not particularly accurate in classifying som… Show more
“…In the next work, we may verify through more experiments which combination of this scheme and which model will achieve optimal results. Although our previous paper [7] showed that a RepVGG based scheme with an added attention mechanism may be superior in terms of effectiveness; according to Table 3, the ResNet50 based approach has an advantage over RepVGG in terms of number of parameters and computational complexity, i.e., it is easier to deploy in practice.…”
Section: Discussionmentioning
confidence: 97%
“…With the definition of channel attention and DCT, we can summarize two points: (1) Existing methods use GAP as preprocessing when doing channel attention. (2) DCT can be viewed as a weighted sum of inputs, and the weights are the cosine part of Equations ( 6) and (7). For more details, please refer to the reference [29].…”
Section: Introduction Of Fcanetmentioning
confidence: 99%
“…We choose the newly proposed X-SDD [7] strip surface defect dataset to validate the proposed method in this paper. The X-SDD dataset contains 7 types of 1360 surface defects in hot rolled strip: 238 slag inclusions, 397 red iron sheet, 122 iron sheet ash, 134 surface scratches, 63 oxide scale of plate system, 203 finishing roll printing and 203 oxide scale of temperature system.…”
Section: Experiments 41 Introduction Of the Datasetmentioning
confidence: 99%
“…We validate the proposed algorithm on the X-SDD dataset [7], compare it with several deep learning models, and design ablation experiments to verify the effectiveness of the algorithm.…”
Hot-rolled strip steel is widely used in automotive manufacturing, chemical and home appliance industries, and its surface quality has a great impact on the quality of the final product. In the manufacturing process of strip steel, due to the rolling process and many other reasons, the surface of hot rolled strip steel will inevitably produce slag, scratches and other surface defects. These defects not only affect the quality of the product, but may even lead to broken strips in the subsequent process, seriously affecting the continuation of production. Therefore, it is important to study the surface defects of strip steel and identify the types of defects in strip steel. In this paper, a scheme based on ResNet50 with the addition of FcaNet and Convolutional Block Attention Module (CBAM) is proposed for strip defect classification and validated on the X-SDD strip defect dataset. Our solution achieves a classification accuracy of 94.11%, higher than more than a dozen other compared deep learning models. Moreover, to adress the problem of low accuracy of the algorithm in classifying individual defects, we use ensemble learning to optimize. By integrating the original solution with VGG16 and SqueezeNet, the recognition rate of oxide scale of plate system defects improved by 21.05 percentage points, and the overall defect classification accuracy improved to 94.85%.
“…In the next work, we may verify through more experiments which combination of this scheme and which model will achieve optimal results. Although our previous paper [7] showed that a RepVGG based scheme with an added attention mechanism may be superior in terms of effectiveness; according to Table 3, the ResNet50 based approach has an advantage over RepVGG in terms of number of parameters and computational complexity, i.e., it is easier to deploy in practice.…”
Section: Discussionmentioning
confidence: 97%
“…With the definition of channel attention and DCT, we can summarize two points: (1) Existing methods use GAP as preprocessing when doing channel attention. (2) DCT can be viewed as a weighted sum of inputs, and the weights are the cosine part of Equations ( 6) and (7). For more details, please refer to the reference [29].…”
Section: Introduction Of Fcanetmentioning
confidence: 99%
“…We choose the newly proposed X-SDD [7] strip surface defect dataset to validate the proposed method in this paper. The X-SDD dataset contains 7 types of 1360 surface defects in hot rolled strip: 238 slag inclusions, 397 red iron sheet, 122 iron sheet ash, 134 surface scratches, 63 oxide scale of plate system, 203 finishing roll printing and 203 oxide scale of temperature system.…”
Section: Experiments 41 Introduction Of the Datasetmentioning
confidence: 99%
“…We validate the proposed algorithm on the X-SDD dataset [7], compare it with several deep learning models, and design ablation experiments to verify the effectiveness of the algorithm.…”
Hot-rolled strip steel is widely used in automotive manufacturing, chemical and home appliance industries, and its surface quality has a great impact on the quality of the final product. In the manufacturing process of strip steel, due to the rolling process and many other reasons, the surface of hot rolled strip steel will inevitably produce slag, scratches and other surface defects. These defects not only affect the quality of the product, but may even lead to broken strips in the subsequent process, seriously affecting the continuation of production. Therefore, it is important to study the surface defects of strip steel and identify the types of defects in strip steel. In this paper, a scheme based on ResNet50 with the addition of FcaNet and Convolutional Block Attention Module (CBAM) is proposed for strip defect classification and validated on the X-SDD strip defect dataset. Our solution achieves a classification accuracy of 94.11%, higher than more than a dozen other compared deep learning models. Moreover, to adress the problem of low accuracy of the algorithm in classifying individual defects, we use ensemble learning to optimize. By integrating the original solution with VGG16 and SqueezeNet, the recognition rate of oxide scale of plate system defects improved by 21.05 percentage points, and the overall defect classification accuracy improved to 94.85%.
“…At present, optical-digital control of the rolled strip surface is used in production [4,5]. However, new methods for obtaining and processing images have new requirements for detecting and localizing defects and determining their size, shape, and potential hazard, in order to identify which rolled strips should be rejected [6]. One of the problems is identifying and classifying a wide range of defects that are similar in their geometry [7].…”
Features of the defect class “scratches, attritions, lines”, their geometric structure, and their causes are analyzed. An approach is developed that defines subclasses within this class of technological defects based on additional analysis of morphological features. The analysis of the reasons for these subclasses allows additional information to be obtained about the rolling process, identifying additional signs of defects, regulating the rolling conditions of steel strips more accurately, and diagnosing the equipment condition.
During the process of producing hot‐rolled strips in the metallurgical industry, various defects inevitably appear on its surface due to harsh environments and complex manufacturing, consequently bringing about quality problems and economic loss. However, the existing detection methods are difficult to meet the actual requirements of commercial production due to their problems, such as low efficiency and low accuracy. Herein, an improved You only look once X (YOLOX) model for detecting strip surface defects is proposed. Based on the existing YOLOX model, herein, the MobileViT block is introduced to enhance the capability of feature extraction of the backbone network output. The feature pyramid networks through efficient channel attention (ECA) module to strengthen important channel weights are improved, and finally, the original positioning loss function by efficient intersection over union (EIOU) to increase the locating accuracy is replaced. The experimental results show that the improved YOLOX model can obtain 80.67 mAP and 75.69 mAP detection effects on the Northeast University dataset and Xsteel surface defect dataset, respectively. Compared with the original YOLOX, the model increases by 3.95 mAP and 4.02 mAP, respectively. The data fully show that the improved YOLOX model proposed herein is more effective for strip surface defect detection.
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