X-ray Ptychographic Imaging and Spectroscopic Studies of Plasma-Treated Plastic Films

Abstract

Polyethylene terephthalate (PET) is a thermoplastic polyester with numerous applications in industry. However, it requires surface modification on an industrial scale for printing and coating processes and plasma treatment is one of the most commonly used techniques to increase the hydrophilicity of the PET films. Systematic improvement of the surface modification by adaption of the plasma process can be aided by a comprehensive understanding of the surface morphology and chemistry. However, imaging large surface areas (tens of microns) with a resolution that allows understanding the surface quality and modification is challenging. As a proof-of-principle, plasma-treated PET films were used to demonstrate the capabilities of X-ray ptychography, currently under development at the soft X-ray free-electron laser FLASH at DESY, for imaging macroscopic samples. In combination with scanning electron microscopy (SEM), this new technique was used to study the effects of different plasma treatment processes on PET plastic films. The studies on the surface morphology were complemented by investigations of the surface chemistry using X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FT-IR). While both imaging techniques consistently showed an increase in roughness and change in morphology of the PET films after plasma treatment, X-ray ptychography can provide additional information on the three-dimensional morphology of the surface. At the same time, the chemical analysis shows an increase in the oxygen content and polarity of the surface without significant damage to the polymer, which is important for printing and coating processes.

From Basics to Frontiers: A Comprehensive Review of Plasma-Modified and Plasma-Synthesized Polymer Films

“…On one hand, the atomic oxygen (O) and ozone (O 3 ) species from an oxygen plasma can activate the surface of PET films by introducing hydroxyl (-OH) or carbonyl (C=O) groups [313]. This plasma treatment increases the polymer surface energy and therefore its adhesion properties for applications such as printing, adhesion and coating [314]. On the other hand, the same PET polymer can be exposed to a plasma containing hydrophobic gases such as hexamethyldisiloxane (HMDSO) or perfluorobutane (PFB).…”