In this report, we discuss the effect of synthesis on the concentration quenching of K 2 SiF 6 :Mn 4+ phosphors. Comparing two different synthesis methods, we demonstrate that Mn concentration can be increased by a factor of three before the onset of concentration quenching. These effects are analyzed using literature models for concentration quenching that show that large reductions in defect concentrations are responsible for the improvements in concentration quenching along with a possible change in the mechanism behind concentration quenching. The practical implications for LED packages using high Mn 4+ The loss of phosphor quantum efficiency (QE) at high activator concentrations, or concentration quenching, is a typical phosphor property. When concentration quenching is analyzed in either new or previously known phosphors, the "critical" concentration is defined as the point where either the QE or measured brightness begins to decrease. This concentration is then correlated to an estimate for the distances for energy transfer and possibly the microscopic mechanisms for energy transfer between activators. However, one item that is rarely noted in these studies is how synthesis parameters affect critical concentrations and possibly microscopic mechanisms for energy transfer. In principle, since improved synthesis processes eliminate quenching defects, they should also lead to higher critical concentrations. In this report, we demonstrate the effects of synthesis on concentration quenching by analyzing K 2 SiF 6 :Mn 4+ (PFS) phosphors made using proprietary synthesis and processing methods.1-14 Through optimized synthesis and processing, it is possible to reach approximately three times higher Mn concentrations before the onset of strong concentration quenching, defined here as a >5% loss in the phosphor QE. These results for concentration quenching are analyzed using literature models for energy migration and trapping, 15 suggesting that longerrange energy migration processes (e.g. dipole-dipole energy transfer between activators) are important for materials with higher defect concentrations. At lower defect concentrations, shorter-range energy transfer (e.g. exchange) becomes dominant. These results demonstrate some potential pitfalls when assigning "intrinsic" phosphor properties without accounting for phosphor synthesis. In addition, practical implications for reducing concentration quenching in K 2 SiF 6 :Mn 4+ phosphors are also discussed.
Materials and MethodsAll K 2 SiF 6 :Mn 4+ phosphors in this report are synthesized using proprietary and/or patented processes.1-14 (CAUTION: All experimental procedures in the synthesis and processing of these phosphors involve highly corrosive, toxic, and reactive chemicals. All procedures reported here require extreme caution in handling, usage of appropriate personal protective gear, and suitable disposal procedures due to the hazardous nature of these chemicals. At a minimum, it is strongly = These authors contributed equally to this report. recommended to under...