Polymer nanocomposites containing
well-exfoliated nanoplatelets
have been shown to possess greatly enhanced physical and mechanical
properties. However, it is still a significant challenge to achieve
adequate exfoliation of 2D nanoplatelets in polyolefin matrices due
to poor compatibility and associated entropic penalty between 2D inorganic
filler and nonpolar polyolefin matrices. Grafting polyolefin chains
onto the surfaces of an already exfoliated nanoplatelet is a simple,
yet effective solution to this problem. The grafted polyolefin chains
on the nanoplatelets can entangle and cocrystallize with the polyolefin
matrix, preventing agglomeration. In this study, polyethylene (PE)
grafted α-zirconium phosphate (ZrP), ZrP-g-PE,
was prepared and blended with the PE matrix. The graft density of
ZrP-g-PE was designed to maintain ZrP exfoliation
during subsequent blending with the PE matrix. It was found that PE
confined crystallization formed in ZrP-g-PE, resulting
in the formation of PE crystal orientation perpendicular to the ZrP
nanoplatelets. The usefulness of this study for preparation of high-performance
polyolefin nanocomposites is discussed.