Thermal control devices like diodes, regulators, and
switches are
essential to achieve directional heat flow for numerous applications,
such as electronic systems, energy conversion or storage systems,
and equipment for buildings. These devices exhibit a controllable
thermal conductance that can be manipulated to allow preferential
thermal transport. While several design concepts have existed for
decades, they are rarely deployed due to some basic practical limitations
related to scalability, cost, operating temperature, and/or requirements
for external excitation. In this study, we achieved a fundamental
breakthrough in developing a passive thermal switch, which has a simple
and scalable design, is thermally driven (thus does not require an
external stimulus), and exhibits a rectification ratio of 17.5, which
is among the highest value reported for passive switches in the literature.
Notably, the switch transitions from an effective thermal conductivity
of ∼1.6 W/m-K (insulator) in the OFF state to ∼28 W/m-K
(conductor) in the ON state near 50 °C. To demonstrate the cost-effective
implementation of our technology at a large scale, we developed a
self-regulating insulation panel that automatically varies its thermal
resistance by using just a few thermal switches occupying less than
10% of the total surface area. Lastly, using a parametric analysis,
we establish a promising pathway to further improve the performance
and versatility of the proposed technology.