Noble
metal-based catalysts are ubiquitous because of
their high
activity and stability. However, they irreversibly deteriorate over
time especially in high-temperature applications. In these conditions,
sintering is the main reason for deactivation, and understanding how
sintering occurs gives the opportunity to mitigate these detrimental
processes. Previous studies successfully distinguished between two
fundamental sintering modes, namely, particle migration and coalescence
(PMC) and Ostwald ripening (OR). However, differentiation between
surface- and vapor-mediated Ostwald ripening processes has not been
demonstrated yet, even though it is crucial information to tune metal/support
interactions and stabilize catalysts. Here, we demonstrate that surface-
and vapor-mediated ripening occur in two distinct regimes of temperature
with some overlap using Pt and Pd catalysts prepared from colloidal
nanocrystals as precursors. By either co-impregnating the two metal
nanocrystals on the same grain of alumina support or by physically
mixing powders of the two distinct metal catalysts, we tune the intermetal
particle distance between nanometers and micrometers. We then use
methane complete oxidation as a reporter reaction that occurs at higher
rates on pure Pd and lower rates on alloyed Pd/Pt catalysts to trace
the movement of Pt in the system. Aging the catalysts at different
temperatures allows us to reveal that Pt initially sinters by surface-mediated
ripening until ∼750 °C, but at temperatures above 800
°C, vapor-mediated ripening by PtO2 becomes the main
sintering mechanism. This work demonstrates how colloidal catalysts
allow unique insights into the working and deactivation mechanisms
of supported systems.