Variations in properties of Mo-Re sheet &amp;#x2014; Effects on dispenser cathode fabrication

Tarter, J.O.; Swartzentruber, Phillip; Balk, John; Fryman, Alex; Rabek, Cheryl; Batts, Andrew

doi:10.1109/ivesc.2012.6264203

Cited by 1 publication

(1 citation statement)

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“…Molybdenum rhenium (Mo-Re) alloy has excellent hightemperature mechanical properties, high recrystallization temperature and resistivity for chemical corrosion, commonly used as vacuum electronic devices (VEDs) cathode supporting materials [1], superconducting thin films [2], [3], [4], advanced aero motor propulsion, nuclear fusion reactor [5], [6] and another extreme environment. Many kinds of materials will inevitably be customized with different shapes, connected with themselves or other materials during application.…”

Section: Introductionmentioning

confidence: 99%

Micro Resistance Spot Welding Optimization for Ultra-Thin Mo-Re Sheet Used in TWT

Wang

Fen

2023

IEEE Access

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30 µm ultra-thin Mo-Re sheet had been joined by micro resistance spot welding (MRSW) and successfully applied to the low heating power cathode of traveling wave tube (TWT). The effects of different welding parameters, surface state and protection conditions on the joint's appearance, micro-structure and lap shear strength (LSS) were analyzed in this paper. The results showed that a 63.5 N LSS of the MRSW joint was obtained under the following conditions: electrode force F = 9.0 N, welding current I = 1000A, ramping time t 1 = 5ms, welding time t 2 = 2ms and dip in the alcohol for protection. The fracture occurs in the heat affected zone (HAZ). Using metallurgical microscopy observed the nugget, metallurgical fusion could be found, the diameter of nugget was about 0.3 mm, without gas pores. Scanning electron microscopy (SEM) was used to observe the fracture surface. It could be found some ''whisker'' shape diverged from the joint center to the surroundings in HAZ. The electrode tip was observed by energy dispersive spectroscopy (EDS) and optical profiler. It was found that the tip was uneven and adhered the base metal obviously after spark. Additional work about electrode sticking will be required. The thermal test data showed that the use of ultra-thin Mo-Re sheet can reduce a space TWT cathode heating power (CHP) by 0.57 W, which will effectively save satellite energy and improve the expected working life of vacuum electronic devices.INDEX TERMS Ultra-thin Mo-Re sheet, micro resistance spot welding (MRSW), welding parameters optimization, lap shear strength (LSS), cathode heating power (CHP), traveling wave tube (TWT).

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