A B S T R A C T Quenched and tempered (Q&T) steels are prone to hydrogen-induced cracking in the HAZ after welding. Austenitic stainless steel (ASS) welding consumables are traditionally used for welding of high hardness Q&T steels as they have higher solubility for hydrogen. The use of stainless steel consumables for a non-stainless steel base metal is not economical. In recent years, the developments of low hydrogen ferritic steel (LHF) consumables that contain no hygroscopic compounds are utilized for welding of Q&T steels The use of ASS and LHF consumables for armour grade Q&T steel will lead to formation of distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the dynamic fracture toughness of the armour grade Q&T steel welds. Hence, an attempt was made in this paper to study the influence of flux-cored arc welding consumables on dynamic fracture toughness (J 1d ) of armour grade Q&T steel joints. The flux-cored arc welding consumables have a significant effect on the dynamic fracture toughness of the armour grade Q&T steel welds. The joints fabricated using ASS flux-cored wires showed superior J 1d values than the joints fabricated using LHF consumables and the base metal.Keywords dynamic fracture toughness; quenched and tempered steel; welding consumables.
N O M E N C L A T U R Ea o = initial crack length b o = initial ligament length B = thickness of the specimen E = Young's modulus J = J integral J p , J mp = Schindler plastic J, its value at peak load J d , J del, J pl = dynamic fracture toughness obtained from intersection of 0.2 mm offset blunting line with the J-R curve, its elastic and plastic components J 0.2del, J 0.2d = dynamic plastic fracture toughness obtained from the Schindler plastic Jp-R curve at a = 0:2 mm, and the corresponding total J J 1d , K 1d = dynamic fracture toughness obtained using EPFM approach and LEFM approach, respectively