Metal fluorides can be spontaneously etched by ligand-exchange
reactions. During these reactions, the exchange of ligands between
the incoming precursor and the metal fluoride leads to the volatilization
of the metal fluoride. These ligand-exchange reactions are important
in many thermal atomic layer etching (ALE) processes. To test the
effectiveness of different ligands for ligand exchange, the spontaneous
etching of metal fluorides by silane precursors containing different
ligands was investigated using in situ quadrupole
mass spectrometry (QMS). The homoleptic and heteroleptic silane precursors
were SiCl4, SiCl2(CH3)2, SiCl(CH3)2H, and Si(CH3)4. These silane precursors provide Cl, CH3, or H ligands
for the ligand-exchange reaction. The metal fluorides were GaF3, InF3, ZnF2, ZrF4, HfF4, and SnF4. The QMS results showed that F/Cl ligand
exchange was observed for all the metal fluorides with chlorine-containing
silane precursors. In addition, all the volatile metal etch products
were metal chlorides, namely, GaCl3, InCl3,
ZnCl2, ZrCl4, HfCl4, and SnCl4. No metal methyl complexes were detected as volatile metal
etch products indicating no F/CH3 exchange. For SiCl(CH3)2H as the silane precursor, the observation of
SiF2(CH3)2 indicated that F/H exchange
is also possible in addition to F/Cl exchange. For the various metal
fluorides, the dominance of the F/Cl exchange led to nearly equivalent
onset temperatures for ligand exchange and for etching to yield metal
chlorides. Thermochemical calculations of the ligand-exchange reactions
also predicted the formation of metal chlorides. All F/Cl exchanges
were the most thermodynamically favorable as demonstrated by their
negative changes in Gibbs free energy (ΔG).
These experimental and theoretical results provide guidelines for
designing precursors for thermal ALE processes.