Through a unique combination of magnetophoretic and photopolymerization processes, approximately 150 µm thick functionally graded films based on a UV-curable matrix and containing Fe 3 O 4 @SiO 2 core-shell nanoparticles are synthesized. Owing to their continuous composition gradients and to the considerable variations in elastic modulus (up to ≈70 %) when going from particle-depleted to particle-enriched regions, such materials are highly efficient in reducing the mechanical stress arising from thermal variations, therefore improving the material efficiency towards durability and delamination problems.
INTRODUCTION
It is well known how many bio-composites such as bamboo [1-3], tissue interfaces [4]and teeth [5] are able to increase their mechanical performances and minimize stresses arising from environmental loads through a hierarchical organization of their constitutive elements. Not only functionally graded materials (FGM) can efficiently reduce the detrimental effects associated to external mechanical loads, but they can also minimize stresses arising from thermal mismatches between the graded coating and the substrate when these are subjected to temperature ramps. [6,7] In this study, we first propose a synthetic strategy for functionally graded materials based on the application of a magnetic field gradient on polymeric composite coatings filled with surface functionalized Fe 3 O 4 @SiO 2 nanoparticles. We show how starting from a homogeneous dispersion of nanoparticles in the uncured polymeric matrix, coatings exhibiting tailored gradients in particles concentration and corresponding gradients in elastic moduli can be synthesized. We then compute the thermal stresses within the coating and at the coating-substrate interface for various graded morphologies (Figure 1). We demonstrate how such graded structures improve thermal stress distribution compared to the homogeneous case, efficiently reducing the micromechanical stresses deriving by temperature treatments, both at the manufacturing stage and during lifetime.