Continuous flow polymerizations have emerged as a reliable
and
sustainable approach for polymer production and processing, promoting
efficient and uniform irradiation pathways. However, the hurdles posed
by existing photocatalysts, including restricted photocatalytic efficiency
and stability, poor solvent dispersibility, and intricate separation
and purification processes, continue to hinder the progress of aqueous
photopolymerization in a flow reactor. This study focuses on the strategic
design and synthesis of hairy hollow conjugated microporous polymer
nanocomposites (S-hEBDT-P HCMPs) through Sonogashira–Hagihara
coupling on SiO2 templates, succeeded by sulfonation, polymer
grafting, and subsequent elimination of the SiO2 cores.
Due to their high aqueous dispersibility and exceptional oxygen tolerance,
these S-hEBDT-P materials serve as heterogeneous
catalysts for initiating aqueous photopolymerization in both batch
and continuous flow systems at accelerated rates. Through the optimization
of chemical concentrations and reaction rate, the continuous flow
systems achieve maximum polymer yields and low dispersities (Đ ∼ 1.08) to scale up polymer production. The
catalyst-bound nanocomposites could be conveniently separated and
reused via straightforward centrifugation, exhibiting minimal leaching
and sustained catalytic performance through multiple polymerization
cycles. This represents a pioneering instance of a metal-free heterogeneous
nanocatalyst capable of attaining accelerated polymerization kinetics
and generating well-structured polymers for continuous flow polymerization
in an aqueous environment without deoxygenation.