Using Simulation to Design a Lean Material Delivery System in an Automotive Body Shop

Azim, Muhammad A.

doi:10.4271/1999-01-1643

Cited by 2 publications

(1 citation statement)

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“…Lean (Panizzolo, 1998;Azim, 1999;Barker, 1999;Bicheno, 2001;Grajo, 1996) is a set of tools for achieving the following goals like reduced cycle and non value adding time, reduced inventory levels, increased productivity and output and reducing defects and wastages. Lean is predicted to maximize the value added to each of the company's activities by eliminating unnecessary resources.…”

Section: Lean Manufacturingmentioning

confidence: 99%

A multi attribute decision making method for selection of optimal assembly line

Ramnath¹,

Elanchezhian²,

Kesavan³

2011

msl

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With globalization, sweeping technological development, and increasing competition, customers are placing greater demands on manufacturers to increase quality, flexibility, on time delivery of product and less cost. Therefore, manufacturers must develop and maintain a high degree of coherence among competitive priorities, order winning criteria and improvement activities. Thus, the production managers are making an attempt to transform their organization by adopting familiar and beneficial management philosophies like cellular manufacturing (CM), lean manufacturing (LM), green manufacturing (GM), total quality management (TQM), agile manufacturing (AM), and just in time manufacturing (JIT). The main objective of this paper is to propose an optimal assembly method for an engine manufacturer's assembly line in India. Currently, the Indian manufacturer is following traditional assembly method where the raw materials for assembly are kept along the sideways of conveyor line. It consumes more floor space, more work in process inventory, more operator's walking time and more operator's walking distance per day. In order to reduce the above mentioned wastes, lean kitting assembly is suggested by some managers. Another group of managers suggest JIT assembly as it consumes very less inventory cost compared to other types of assembly processes. Hence, a Multi-attribute decision making model namely analytical hierarchy process (AHP) is applied to analyse the alternative assembly methods based on various important factors.

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