Using population algorithms to optimize the temperature regime of roasting phosphorite pellets

Abstract

The problem of rational energy resource use is especially acute for energy- intensive industries, which include high-temperature processing of mining chemical raw materials (for example, the production of phosphorite pellets from apatite-nepheline ore waste by drying and roasting). In this regard, the temperature modes of roasting conveyor machine should ensure not only the completion of the ongoing chemical-technological processes and the required product quality, but also energy and resource saving. Thus, there is an urgent scientific and practical task of optimizing charge heating modes based on the results of modeling heat and mass transfer processes occurring in various zones of the roasting conveyor machine. The impossibility of carrying out expensive full-scale experiments leads to the need to use computer simulation methods. Nonlinearity, large dimension of the search space, high computational complexity make it difficult to use traditional deterministic search methods. Under these conditions, the stochastic methods that deliberately introduce an element of randomness into the search algorithm show good results. Today, population algorithms based on modeling the collective behavior of living organisms and characterized by the ability to simultaneously process several options have become widespread. To solve the optimization problem, it is proposed to use a modified Cuckoo search algorithm (by introducing fuzzy elements), which provides a comprehensive account of a huge number of parameters set for each vacuum chamber of the roasting conveyor machine. The control of the chemical-energy-technological system for the processing of apatite-nepheline ores waste, taking into account the obtained data and based on the existing neural network model of the high-temperature process, will make it possible to minimize the amount of return and provide energy-saving conditions for the operation of roasting units.

Peculiarities of Heat Engineering Calculation of Roasting and Agglomeration Machines for Phosphate Ore Raw Materials

“…научно-исследовательские работы по расчету образцов рудного фосфатного сырья и материалов флюсовых добавок с целью определения их пригодности для производства желтого фосфора позволили определить технологические параметры химико-энерготехнологических процессов агломерации и окомкования сырой руды и рудного концентрата [1,2]. Теплотехнические расчеты имеют приближенный характер, поскольку не учитывались особенности процессов тепло-массообмена в слое спекаемой шихты и окатышей, для упрощения задачи приняли ряд допущений, вследствие чего полученные результаты не могут считаться окончательными и на стадии выполнения рабочего проекта должны быть проработаны более тщательно [3,4].…”