Novel waterborne UV-curable hyperbranched
polyurethane acrylate/silica
(HBWPUA/SiO
2
) nanocomposites were prepared by a three-step
procedure and sol–gel method.
1
H NMR and
13
C NMR results indicate that HBWPU is successfully synthesized. Surface
tension and contact angle tests both demonstrate the good wettability
of the nanocomposites. Besides, the kinetics of photopolymerization
of HBWPUA/SiO
2
films were analyzed by attenuated total
reflection-Fourier transform infrared spectroscopy, which reveals
that the modified SiO
2
could accelerate the curing speed
of HBWPUA coatings. Thermal gravity analysis indicates that the HBWPUA/SiO
2
hybrid films have a better thermal stability than the pure
HBWPUA cured films. Furthermore, the hybrid films show enhanced pencil
hardness, abrasion resistance, and adhesion. On the basis of the above,
HBWPUA/SiO
2
nanocomposites were finally applied to waterborne
UV-curing flexographic printing ink, which is printed on poly(ethylene
terephthalate) and glass. The nanocomposite presents good rheological
behavior because the ink has a lower
Z
0
, a higher
Z
∞
, and the viscosity
rebuild time is 375 s. Three colors (red, yellow, and blue) of ink
were used to test its printing quality, the curing time was below
30 s, and the adhesion was excellent without being stripped. All of
the inks show good water resistance and abrasion resistance. Moreover,
the red and blue inks possess better solid densities than the value
of 1.07 of yellow ink, and are 1.83 and 1.84, respectively. The current
study suggests that the process has promise in applications of food
packages.