Anisotropic materials have garnered significant attention
due to
their potential applications in cargo delivery, surface modification,
and composite reinforcement. Crystallization-driven self-assembly
(CDSA) is a practical way to access anisotropic structures, such as
2D platelets. Living CDSA, where platelets are formed by using seed
particles, allows the platelet size to be well controlled. Nonetheless,
the current method of platelet preparation is restricted to low concentrations
and small scales, resulting in inefficient production, which hampers
its potential for commercial applications. To address this limitation,
continuous flow reactors were employed to improve the production efficiency.
Flow platforms ensure consistent product quality by maintaining the
same parameters throughout the process, circumventing batch-to-batch
variations and discrepancies observed during scale-up. In this study,
we present the first demonstration of living CDSA performed within
flow reactors. A continuous flow system was established, and the epitaxial
growth of platelets was initially conducted to study the influence
of flow parameters such as temperature, residence time, and flow rate
on the morphology of platelets. Comparison of different epitaxial
growth manners of seeds and platelets was made when using seeds to
perform living CDSA. Size-controllable platelets from seeds can be
obtained from a series flow system by easily tuning flow rates. Additionally,
uniform platelets were continuously collected, exhibiting improved
size and dispersity compared to those obtained in batch reactions.