Ultrasonic vibration-assisted machining of chemically strengthened glass with workpiece bending

Abstract

This paper deals with axial ultrasonic vibration-assisted machining with workpiece bending. It was proposed as a novel machining method for the reduction of the chippings at the machined holes during micro through-hole drilling of chemically strengthened glass. In micro through-hole drilling of chemically strengthened glass, machining accuracy and efficiency tend to be low because the material's high hardness and brittleness cause rapid tool wear and large chippings at the inlet and outlet of the machined holes. In order to machine small holes with high accuracy, the reduction of the tensile stress that causes large chippings at the outlet of the machined holes is an issue of primary importance that deserves investigation. In the proposed machining method, the glass plate is bent slightly to be convex upward through the application of a compressive stress at the posterior surface of chemically strengthened glass, with a specially designed jig. Using this proposed method that can reduce the tensile stress, the chipping size at the outlet of the machined holes was successfully reduced with applied compressive stress values of 38.9 MPa. In conclusion, it has been clear that the axial ultrasonic vibration-assisted machining with workpiece bending has the potential for achieving high-precision and high-efficiency machining for chemically strengthened glass.

Drilling High Precision Holes in Ti6Al4V Using Rotary Ultrasonic Machining and Uncertainties Underlying Cutting Force, Tool Wear, and Production Inaccuracies

“…The developed model was verified by the experiments on alumina. Noma et al [ 15 ] demonstrated that the drilled hole quality, in terms of exit chip size, can be significantly improved by the application of the compressive stresses at the bottom surface of the rotary ultrasonic machined chemically strengthened glass. In another study, Nambu et al demonstrated that the ratio of the hole depth to drill diameter during micro hole drilling can be significantly increased by the application of ultrasonic vibrations to the drill tool [ 16 ].…”

Research on Ultrasonic Vibration Milling in Optical Glass Materials

“…For difficult-to-machining materials, especially for precision machining of the hard and brittle materials, Ultrasonic vibration milling reflects more benefits. Noma Kazuki proposed that the axial ultrasonic vibration-assisted machining with workpiece bending has the potential for achieving high-precision and high-efficiency machining for chemically strengthened glass [1].Zhang Chenglong established the Mathematical model for cutting force in rotary ultrasonic face milling of brittle materials in his paper [2]. Bulla B. studied influence on the ductile behaviour of binderless tungsten carbide applying ultrasonic assisted diamond turning [3].…”