Ultrasonic, chemical-assisted ultrasonic and rotary ultrasonic machining of glass: a review paper

Singh, Kanwal Jit; Ahuja, Inderpreet Singh; Kapoor, Jatinder

doi:10.1108/wje-04-2018-0114

Cited by 13 publications

(13 citation statements)

References 96 publications

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“…During USM process, neither thermal nor residual stresses are generated on cutting zone. SR is the most important output response in USM, generally SR is influenced by grit size of abrasive [1,3,4,7,12,47,48,50]. SR is an improved with appropriate selection of grit size [7,18,39].…”

Section: Resultsmentioning

confidence: 99%

Optimization of Process Parameters for Surface Roughness in Ultrasonic Machining of Polycarbonate Bullet Proof Glass and Acrylic Heat Resistant Glass by Taguchi and Grey Relational Analysis Approach

Singh¹,

Ahuja

Kapoor³

2017

AEF

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Polycarbonate bullet proof glass and acrylic heat resistant glass are used as the functional material in many application. In this research paper, Taguchi modal is utilized for the ultrasonic machining of these material. Surface roughness is significant output parameter, because it define accuracy of the process. Taguchi modal suggest that 40% concentration, mixture of Alumina, Silicon carbide and Boron carbide abrasive in 1:1:1, 600 abrasive grit size and 1.5% HF acid gives best results in polycarbonate bullet proof glass material and for acrylic heat resistant glass, mixture of Silicon carbide and Boron Carbide abrasive in 1:1, 600 abrasive grit size and 1% HF acid gives the best results. More significant parameters contribution in surface roughness are concentration of slurry, grit size of abrasive and HF acid. Optimum parameters improved the surface roughness by 23% and 24% in polycarbonate bullet proof glass and acrylic heat resistant glass respectively.

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Section: Resultsmentioning

confidence: 99%

Optimization of Process Parameters for Surface Roughness in Ultrasonic Machining of Polycarbonate Bullet Proof Glass and Acrylic Heat Resistant Glass by Taguchi and Grey Relational Analysis Approach

Singh¹,

Ahuja

Kapoor³

2017

AEF

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“…In agreement with this, mechanical interlocking of the copper layer on the glass is because of the surface roughness. Therefore, mechanical roughening methods such as laser machining [128][129][130][131][132][133], ultrasonic machining (USM) [134][135][136][137][138][139][140], and electrochemical discharge machining (ECDM) [141][142][143][144][145][146][147][148][149] are used to enhance the adhesion by improving the glass surface roughness.…”

Section: Mechanical Rougheningmentioning

confidence: 99%

A critical review of copper electroless deposition on glass substrates for microsystems packaging applications

Pawar

Dixit

2022

Surface Engineering

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This article reviews the state-of-the-art electroless copper deposition on glass substrates and the associated challenges.The well-known issue of poor adhesion of electroless copper with the glass substrate was addressed and later, improved bymodifying the surface energy using a specific chemical treatment or by creating localized surface roughening. Localized surfaceregions in the glass were created by abrasive-based ultrasonic machining and hightemperature electrochemical-discharge machiningtechniques. The effect of critical process parameters on the surface roughness and morphology was explained. Both qualitative andquantitative adhesion measurement techniques, such as cross-hatch tests and 90°/180°p eel adhesion tests, were presented. Theadhesion strength is affected by the surface roughness of the substrate and residual stress build-up in the film. As the build-up stresscan be released by the post-deposition annealing, the adhesion strength is further increased. Finally, the electroless coppertechnology in making through-glass-vias and embedded redistribution lines are presented.

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“…4), 5) RUSM is typically referred to as a hybrid kind of USM machining in which material is removed using both grinding and erosion mechanisms. 6) To state precisely, RUM has been identified as a cuttingedge machining technique that employs ultrasonic machining (USM) with diamond grinding to get removal of material at a faster pace, with a better surface finish (SR). In addition, the results revealed that hole quality obtained is appreciable than USM processes or diamond drilling alone.…”

Section: Introductionmentioning

confidence: 99%

Experimental Investigation of Float Glass in Rotary Ultrasonic Machining for Sustainable Manufacturing

Saraswat,

Naveen Kumar Sain,

Joshi

et al. 2023

Evergreen

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Sustainable manufacturing focuses on increasing productivity by regulating process parameters through resource optimization. Industries are attempting to use fewer resources in machining of any material in order to improve productivity and sustainability. It can be accomplished by higher Material Removal Rate (MRR) and decreased defective components since enhanced MRR requires less energy usage and material waste can be reduced by manufacturing high-quality products. In the drilling operation of rotary ultrasonic machining (RUSM), this study intends to investigate the effects on material removal rate (MRR) by varying the process parameters and overcut, in order to reduce overcut error, which increased the number of faulty parts (RUSM). For this investigation, the Six Sigma (DMAIC) technique was used. Gauge R&R study was conducted to check the accuracy of measuring instrument by ensuring its measurements are repeatable and reproducible followed by cause and effect analysis to find out possible causes for a specific problem. More specifically, the current study focusses on determining the relative effect of process parameters on overcut and MRR by using a full factorial design. Ultrasonic power control factors and feed rate were chosen as the study's control variables. According to the study's findings, the total gauge R&R was 1.78%, which shows that the part-to-part variance is significant for an overcut error. The results revealed that at 0.6 mm/min feed rate and 75% ultrasonic power, the MRR achieved was maximum. With an ultrasonic power of 50% and 0.6mm/min feed rate, the overcut error was reduced. When using the revised machining conditions, the mean overcut error was reduced by 34.18%, which was a significant reduction. It can be concluded that machining with optimized process parameters leads to economically sound processes and solves persistent problems in terms of improved MRR, reduced overcut defects and increased productivity.

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Ultrasonic, chemical-assisted ultrasonic and rotary ultrasonic machining of glass: a review paper

Cited by 13 publications

References 96 publications

Optimization of Process Parameters for Surface Roughness in Ultrasonic Machining of Polycarbonate Bullet Proof Glass and Acrylic Heat Resistant Glass by Taguchi and Grey Relational Analysis Approach

Optimization of Process Parameters for Surface Roughness in Ultrasonic Machining of Polycarbonate Bullet Proof Glass and Acrylic Heat Resistant Glass by Taguchi and Grey Relational Analysis Approach

A critical review of copper electroless deposition on glass substrates for microsystems packaging applications

Experimental Investigation of Float Glass in Rotary Ultrasonic Machining for Sustainable Manufacturing

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