Ultralight, Soft Polymer Sponges by Self‐Assembly of Short Electrospun Fibers in Colloidal Dispersions

Abstract

2850 wileyonlinelibrary.com large amounts of liquids and are excellent fi lters. Sponges with a volume of 1000 cm 3 can process up to 3000 L water h −1 . Furthermore, they can conduct light as discovered recently by Brümmer et al. [ 2 ] In addition, Natalio et al. reported on the formation of sponge skeletons shown to feature great bending strength and on the role of silicatein-α in the biomineralization of silicates in sponges, which accounts for the high reversible compressibility of sponges in spite of low densities. [ 3 ] Aizenberg et al. pointed out on the example of the so-called glass sponges ( Euplectella ) the important role of the hierarchical design from the nanometer to macroscopic length scale for structural materials. [ 4 ] The structural base of sponges are multiarmed spicules of silicate or calcium carbonate, which form highly porous structures of several hierarchical layers as shown in Figure 1 A,B. This leads to highly porous ultralight 3D materials (ultralight is defi ned when the density of material is <10 mg cm −3 ).[ 5 ] In recent literature, a variety of highly porous ultralight 3D materials were reported based on carbon, ceramics, and cellulose, which were characterized by porosities >99% and relatively high compressive strength. [6][7][8][9][10] Carbon and cellulose based sponges show ultralow densities and excellent mechanical properties but soft sponges with similar mechanical integrity are missing.Since spicules of natural sponges conspicuously resemble polymer fi bers, formation of such fi brous structures by electrospinning [ 11 ] could be a promising concept for the preparation of polymer-based biomimetic analogous of natural sponges and would open the huge potential of electrospun materials for 3D sponge-type structures. Indeed, 3D porous structures were prepared by electrospinning which was nicely summarized in comprehensive review in recent literature. [ 7 ] However, previous efforts of making 3D highly porous electrospun materials, for example, via ultrasonic treatment, resulted in higher densities and correspondingly lower porosities of <99%, [ 12 ] as well as relatively poor mechanical performance. Remarkably, Eichhorn et al. claimed that theoretically ultrahigh porosities of electrospun nonwovens >99% could not be achieved. [ 13 ] In contrast to these reports, we present here the formation of ultralight weight highly porous 3D electrospun polymer fi ber-based spongy structures with densities as low as 2.7 mg cm −3 corresponding to a porosity of 99.6%. They were prepared by electrospinning of a photo cross-linkable polymer followed by UV cross-linking, mechanical cutting, suspending cut fi bers in liquid dispersion, and freezedrying. These polymer sponges showed in analogy to natural Ultralight, Soft Polymer Sponges by Self-Assembly of Short Electrospun Fibers in Colloidal DispersionsGaigai Duan , Shaohua Jiang , Valérie Jérôme , Joachim H. Wendorff , Amir Fathi , Jaqueline Uhm , Volker Altstädt , Markus Herling , Josef Breu , Ruth Freitag , Seema Agarwal , and Andreas Gre...

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