Devices driven by above-equilibrium
“hot” electrons are appealing for photocatalytic technologies,
such as in situ H2O2 synthesis, but currently
suffer from low (<1%) overall quantum efficiencies. Gold nanostructures
excited by visible light generate hot electrons that can inject into
a neighboring semiconductor to drive electrochemical reactions. Here,
we designed and studied a metal–insulator–metal (MIM)
structure of Au nanoparticles on a ZnO/TiO2/Al film stack,
deposited through room-temperature, lithography-free methods. Light
absorption, electron injection efficiency, and photocatalytic yield
in this device are superior in comparison to the same stack without
Al. Our device absorbs >60% of light at the Au localized surface
plasmon resonance (LSPR) peak near 530 nma 5-fold enhancement
in Au absorption due to critical coupling to an Al film. Furthermore,
we show through ultrafast pump–probe spectroscopy that the
Al-coupled samples exhibit a nearly 5-fold improvement in hot-electron
injection efficiency as compared to a non-Al device, with the hot-electron
lifetimes extending to >2 ps in devices photoexcited with fluence
of 0.1 mJ cm−2. The use of an Al film also enhances
the photocatalytic yield of H2O2 more than 3-fold
in a visible-light-driven reactor. Altogether, we show that the critical
coupling of Al films to Au nanoparticles is a low-cost, lithography-free
method for improving visible-light capture, extending hot-carrier
lifetimes, and ultimately increasing the rate of in situ H2O2 generation.