Sum-frequency mixing of an 808 nm broad area laser (BAL) with a build-in grating structure for spectral control and a 1064 nm solid-state laser is experimentally investigated. The spectrally improved 20 μm wide BAL can deliver up to 700 mW of output power with an M2 of 1.4 and 5.3 in the fast and slow axis of the diode, respectively. The BAL output beam is single-passed through a periodically poled KTiOPO4 (PPKTP) crystal placed in an intra-cavity beam waist of a 1064 nm Nd:YVO4 laser, resulting in 100 mW of sum-frequency generated blue output power. This corresponds to a power conversion efficiency of 15%. The near diffraction limited blue output beam is measured to have an M2 of 1.2 and 1.7 in the directions corresponding to the fast and slow axis of the BAL diode, respectively.