Tribocatalytically-Active Coatings for Enhanced Tribological Performance and Carbon-Based Tribofilm Formation

Abstract

In this study, we investigate the fundamental mechanisms defining the approach for addressing tribological challenges in mechanical systems via the use of the tribocatalytically active coating. The coating is designed using an electrodeposition process and consists of a hard amorphous cobalt-phosphorous matrix with the incorporation of tribocatalytically-active nickel and copper. Our focus is on understanding the effect of the tribocatalytic elements, Cu vs Ni, on the coating's performance in high-contact stress conditions, generating local heating, shear, and compression. By optimizing the relative composition and mechanical characteristics of the coating, we aim to enhance its tribological performance in the presence of a hydrocarbon environment. Through extensive characterization of the wear tracks using SEM/EDS and Raman analyses, we identify the formation of a protective carbon-based tribofilm on the coating's surface during sliding as the key factor behind its excellent performance. Our findings not only contribute to the understanding of material transformations in the contact but also offer a robust and versatile approach to addressing tribological challenges in mechanical systems. The development of this innovative coating opens up new possibilities for promoting the formation of protective tribofilms and improving the performance of mechanical components operating in low-viscosity fuels and synthetic oils.