Designing biodegradable
and sustainable polymeric materials that
behave as thermoplastics with enhanced mechanical properties over
a wide range of temperatures (−20 to 80 °C) remains a
challenge. Polyolefin plastics such as high-density polyethylene (HDPE)
and low-density polyethylene (LDPE) do display these characteristics,
but they are not degradable and can hardly be hardly recycled. Poly(butylene
adipate terephthalate) (PBAT) stands as one leading commercially available
polymer that is degradable, with mechanical properties comparable
to those of some polyolefins, but its high price is a disadvantage.
In this study, we describe the synthesis of a series of polycarbonate-based
triblock copolymers (18–36 wt % CO2), namely, poly(cyclohexene
phthalate)-block-poly(ether carbonate)-block-poly(cyclohexene phthalate) (PC-CHP)
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and poly(cyclohexene carbonate)-block-poly(ether
carbonate)-block-poly(cyclohexene carbonate) (PC-CHC)
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with both linear and star-shaped architectures
that can mechanically withstand high temperatures and behave similarly
to polyolefins. For the synthesis of these triblock copolymers, which
include a significant content of CO2, we used a boron-based
metal-free polymerization approach and derived both high molar mass
two-armed linear and four-armed star triblock copolymer samples, namely,
(PC-CHP)2, (PC-CHP)4, and (PC-CHC)4, respectively. The mechanical properties of these triblock copolymer
samples were systematically investigated upon varying parameters,
such as the polycarbonate content in soft segments, the nature of
hard blocks, the balance between hard and soft blocks, and the type
of architectures (linear vs stars) across a large range of temperatures
(20–60 °C). Remarkably, these (PC-CHP)
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block copolymers behave like HDPE and their mechanical performance
even surpasses that of PBAT and LDPE, thus appearing as potential
alternatives to polyolefins. Unlike polyolefins, these polycarbonate-based
triblock copolymers are degradable, their carbon footprint is minimal,
and they exhibit all sustainability attributes. In addition, their
synthesis is easily scalable and conducive to industrial production,
facilitated by a highly efficient initiating system [>1 kg polymers
per gram of triethyl borane (TEB)] and significant CO2 utilization
(18–36 wt %).