A novel approach to model unsteady fluid dynamics in compressors network by using bond graph is presented. The model is intended in particular for compressor control system development. First, we develop a bond graph model of a single compression system. Bond graph modeling offers a different perspective to previous work by modeling the compression system based on energy flow instead of fluid dynamics. Analysing the bond graph model explains the energy flow during compressor surge. Two principal solutions for compressor surge problem are identified: upstream energy injection and downstream energy dissipation. Both principal solutions are verified in bond graph modelings of single compression system equipped with surge avoidance system (SAS) and single compression system equipped with active control system. Moreover, the bond graph model of single compressor equipped with SAS is able to show the effect of recycling flow to the compressor upstream states which improves the current available model. The bond graph model of single compression system is then used as the base model and combined to build compressors network models. Two compressor networks are modeled: serial compressors and parallel compressors. Simulation results show the surge conditions in both compressor networks.Keywords: bond graph, compressor modeling, compressor surge, surge avoidance system, active surge control system, serial compressors, parallel compressors.
IntroductionA centrifugal compressor is basically used to increase gas pressures. The compressor operating area is described by a plot of the compressor pressure against the flow for different compressor speeds known as a compressor map. Figure 1 shows an example of a compressor map. The stable compressor operating area is limited by a surge line for lower flow. Operating the compressor at a flow lower than the surge line would cause the compressor to go into an unstable condition known as surge. It is an axisymmetric oscillation of the compressor flow and the compressor produced pressure followed by severe vibrations. The vibrations may reduce the reliability of the compression system and large amplitude vibrations may lead to compressor damage in particularly to the compressor blades and bearings, and also damages on pipe connections.Surge phenomena is of interest as higher compressor efficiency operating points are located near the surge line and some processes are requiring low mass flow at high pressure. However, operating in such points may endanger the compressor because a disturbance could bring the compressor into the surge area. There is a trade-off between operating the compressor at a higher efficiency and the stability. Two methods have been developed to overcome the surge problem: