Mechanisms operating in the exchange reactions
occurring in the melt mixing processes of
Bisphenol A polycarbonate (PC) with poly(butylene terephthalate)
(PBT) and poly(ethylene terephthalate)
(PET) blends have been investigated making use of appropriate polymer
samples, capped or containing
reactive chain end groups. The exchange process may proceed by two
different mechanisms: a direct
exchange reaction between inner functional groups located inside the
polymer chains, i.e., inner−inner,
or by attack of reactive chain ends functional groups (outer) on inner
groups, i.e., outer−inner. It is
shown that the distinction between the two processes can be
conveniently made by determining the
composition of the copolymer formed in the exchange reaction. The
inner−inner mechanism occurs only
in the reaction between end-capped or high molar mass PBT/PC or PET/PC
samples, and it was found
that the molar composition of the copolymer formed is always equal to
the feed ratio of the two
homopolymers and independent from the reaction time. The
outer−inner mechanism occurs in the
presence of hydroxyl or carboxyl reactive chain ends in PBT and PET
samples. The reaction proceeds by
the attack of the reactive end groups on the PC chains, originating
block copolymers of PC and PBT and
low molar mass PC with phenol end groups which are unreactive. The
reaction stops right after the
reactive end groups are consumed. The amount and the composition
of the copolymers generated in the
reactions are found to be constant as a function of time. The
copolymer composition shows an excess of
PBT or PET units with respect to the feed molar ratio. These
results indicate that monitoring the
composition of the copolymer formed in each case is diagnostic for
establishing the mechanism of the
reaction. The approach used here allows control of the composition
and yield of the copolymer to be
produced, and it is applicable to other systems where exchange
reactions occur.